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Re:The Case Against Boeing by WalterBright on Saturday November 16, 2019 @06:05AM (#21552039)
It's true that if the MCAS software requirements weren't inadequate, the accidents would not have happened. It's also true that if the pilots had followed the runaway trim procedure, like the first Lion Air pilots did, like was reiterated to all MAX crews by Airworthiness Directive, the accidents would not have happened.

But I don't see why the shortcomings in the MCAS software design requirements were the result of cost savings.

Re:The Case Against Boeing by hef19898 on Saturday November 16, 2019 @01:04PM (#21553976)
Maybe one general remark, from one engineer who spent half his professional life in aerospace to another. Aerospace is, rightly so, proud of the whole industries relentless pursuit to eliminate errors, improve systems and learn from accidents. Your argumentation, in the whole discussion, conveys a different image and does no favour to the sector in general. Some people are already afraid to fly, so the very least we all can do is to be open and honest about errors in the system and the actions taken to prevent the same accident from happening twice.

And generally on engineering. If a system, regardless of the application, fails I consider it bad engineer behavior to single out the user. Systems, especially in aerospace, include everything from design over manufacturing, software, the parts to maintenance, logistics and ultimately training. Failure in any single one of these means failure of the system. Which directly implies all entities involved in development and certification. Failure in more than one is catastrophic. Defending it is bad engineering. Just my 5 cents.

EDIT: MCAS relied on a single AoA sensor. Non-redundant safety critical systems in an aircraft? Seriously?

Re:The Case Against Boeing by WalterBright on Saturday November 16, 2019 @04:03PM (#21554931)
> Defending it is bad engineering.

I did not defend the MCAS software design. Not once. Quite the opposite.

> the very least we all can do is to be open and honest about errors in the system and the actions taken to prevent the same accident from happening twice.

I totally agree with that. That also means being open and honest about all contributing factors to these crashes.

Re:The Case Against Boeing by hn_throwaway_99 on Saturday November 16, 2019 @05:59PM (#21555491)
I've read all your responses in this thread, and to be honest, I don't really understand what point you're trying to make. I don't really see anyone else arguing against the fact that there are things that the 2 crews could have done to not crash the plane, and that their actions contributed to the crash. But is there something you disagree with the following?

1. In a safety critical system design, any change that results in fallible humans being more likely to crash their plane into the sea means the fault lies with the system, not the individuals.

2. I think people are (rightfully IMO) so angry with Boeing because so many of their actions look like they were cost-saving measures. If the system worked exactly as it did, but Boeing had been very clear about the difference in handling MCAS caused, which would likely have required recertification and additional retraining of pilots, I think people would have at least been somewhat more sympathetic. But it looks like so many of the MAX design constraints were driven by the bean-counter directive of "don't do anything that would require recertification", and that's why people are pissed.

Re:The Case Against Boeing by WalterBright on Saturday November 16, 2019 @06:32PM (#21555618)
> that their actions contributed to the crash ... the fault lies with the system, not the individuals

I believe these two statements are contradictory. The pilots were a contributing factor to the crashes. This needs to be investigated to determine why they did not respond appropriately, and corrective action taken. In addition to Boeing correcting the MCAS system, and the maintenance issues.

All contributing factors must be accounted for.

> I think people are (rightfully IMO) so angry with Boeing because so many of their actions look like they were cost-saving measures.

Some of this anger seems to stem from inaccurate, incomplete, and sensationalist reporting, such as the cost saving one. The problems with MCAS were in the software requirements for it. Not bugs in the software, not outsourcing the programming, not in the design of the airframe, etc. The fix is in the software, too. Using the correct software rules in the first place would have cost the same amount of money. Having the MCAS software compare the two independent AOA sensor readings would not have cost more money.

Re:The Case Against Boeing by kortilla on Saturday November 16, 2019 @03:32PM (#21554785)
MCAS isn’t a safety critical system. If it was turning it off wouldn’t really be an option.
Re:The Case Against Boeing by hef19898 on Saturday November 16, 2019 @03:39PM (#21554817)
It is in so far as the 737 MAX had an inherent stability issue due to the mounting position of the larger engines. And every system that can directly affect the control of the aircraft is by definition safety critical. Otherwise the majority of aircraft systems wouldn't be as all modern passenger aircraft can glide without engines pretty well. Following your logic engines wouldn't be safety critical neither.
Re:The Case Against Boeing by WalterBright on Saturday November 16, 2019 @06:44PM (#21555661)
> It is in so far as the 737 MAX had an inherent stability issue due to the mounting position of the larger engines.

I haven't heard it characterized as an instability by any reputable source. Just that the behavior in certain unusual circumstances did not match the earlier 737 behavior.

Re:The Case Against Boeing by kortilla on Sunday November 17, 2019 @02:49PM (#21559657)
The aircraft did not have stability issues. The purpose of MCAS was about providing the right resistance profile to the controls. The aircraft was still stable from an aeronautical perspective.
Re:The Case Against Boeing by hn_throwaway_99 on Saturday November 16, 2019 @11:29AM (#21553419)
Your arguments are simply baffling due to a very simple reason: two planes crashed! Even if everything you say is true and the pilots were at "fault", it means that Boeing is designing planes where some significant percentage of pilots flying today will crash it. Do you want to fly on that plane?

This is basic Human Factors 101. Designing something where some percentage (even a small percentage, and especially when tragic consequences are involved) of properly trained people will be confused by the design means the design is at fault, not the people.

Re:The Case Against Boeing by CydeWeys on Saturday November 16, 2019 @12:22PM (#21553718)
And equally importantly, other planes don't crash nearly as much. Boeing managed to make a new plane that's much more deadly than existing planes on the market. It doesn't even matter so much why it's more deadly, just that it is. Placing blame on pilots misses the point, when those same pilots would not have crashed in those same conditions in a different plane.
Re:The Case Against Boeing by kortilla on Saturday November 16, 2019 @03:34PM (#21554791)
Well it can matter if it turns out the issue wasn’t engineering so much as clearly communicating that it’s a different aircraft so the pilots can be trained correctly.
Re:The Case Against Boeing by CydeWeys on Saturday November 16, 2019 @06:27PM (#21555593)
It's still unacceptably dangerous even if this difference is communicated. To be safe, at a very minimum you would need triply redundant AoA sensors, an MCAS engaged notification, and an MCAS cutoff switch.
Re:The Case Against Boeing by kortilla on Monday November 18, 2019 @12:47AM (#21562183)
There is an MCAS cutoff switch and the side effects of MCAS runaway are visible on the trim wheel. This was a non-issue for the pilots that were correctly trained.
Re:The Case Against Boeing by jacobush on Saturday November 16, 2019 @05:51PM (#21555455)
The whole point was to reuse the 737 typing. Boeing messed up. (Other parties messed up too, but Boeing started this.)
Re:The Case Against Boeing by hinkley on Saturday November 16, 2019 @02:31PM (#21554440)
Didn’t we manage a few years ago to go an entire calendar year with no commercial airline fatalities?
Re:The Case Against Boeing by mopsi on Saturday November 16, 2019 @12:16PM (#21553686)
> It's also true that if the pilots had followed the runaway trim procedure

The aircraft did not act how the manuals define runaway trim condition. MCAS was intermittent, runaway trim is constant. Checklist: https://i.imgur.com/K7El4K4.jpg

Nevertheless, the preliminary report says that crew identified the issue and followed the runaway trim procedure, but it still left them struggling to maintain control. Report: https://flightsafety.org/wp-content/uploads/2019/04/Prelimin...

Re:The Case Against Boeing by WalterBright on Saturday November 16, 2019 @04:17PM (#21555006)
> The aircraft did not act how the manuals define runaway trim condition.

I'm curious. How do the manuals define runaway trim?

I'll tell you what actual flight controls engineers consider is runaway trim who actually worked on the 757 system - the trim running when it is not supposed to. All imagined faults that could result in trim running when it wasn't supposed to were accounted for and blocked. But STILL the backstop is the trim cutoff switches, which were deliberately and prominently put on the console within easy reach just in case.

All three crews knew it was the trim repeatedly running because they successfully countered it with the electric trim switches.

All 737s bracket the center console with a pair of large wheels with a white stripe on it that are directly connected to the stabilizer jackscrew and spin when the trim is running, making a loud clacking sound. This is deliberate to make it clear to pilots when the trim is running.

The trim running can also be stopped by simply grasping that wheel hard.

Re:The Case Against Boeing by mopsi on Saturday November 16, 2019 @06:41PM (#21555650)
737 quick reference handbook: "Runaway stabilizer. Condition: uncommanded stabilizer trim movement occurs continuously." Source: https://i.imgur.com/K7El4K4.jpg

It advises turning off the autopilot after first uncommanded movement and pulling the yoke firmly (triggers trim hold), and hitting trim cutoff switches after the second. That's what they did, but by then MCAS had moved the stabilizer so much that they were struggling to maintain control. Aerodynamic forces from their speed rendered manual trim ineffective. Checklist offered nothing beyond this point.

When they restored electric trim three minutes later in an attempt to trim the nose up, everything was normal for 30 seconds, but then MCAS kicked in for the third time and put the aircraft into a 40-degree nosedive.

All they needed was a bit of electric trim.

It's possible they confused 737MAX with older 737NGs, considering the virtually non-existent retraining. Older ones have two cutoff switches, one for pilot-controlled electric trim and the other for automated systems. MAX retains two switches for commonality, but they have the same function: both turn off all power to stabilizer trim, it's impossible to isolate automated systems without losing all electric assist.

Re:The Case Against Boeing by WalterBright on Saturday November 16, 2019 @08:18PM (#21555960)
> "Runaway stabilizer. Condition: uncommanded stabilizer trim movement occurs continuously."

Thank you for the reference.

Having it repeatedly come on and run is runaway trim. Trying to interpret the meaning of "continuous" makes for great courtroom drama, but is unhelpful when you're faced with a crisis. Besides, if the runaway trim was caused by an intermittent electrical short, would you dismiss that as well, too? Or would you turn the sucker off and save your life and let the mechanics sort it out on the ground?

> it's impossible to isolate automated systems without losing all electric assist.

The column electric trim switches override all other trim inputs. That's why the procedure is as follows:

Boeing Emergency Airworthiness Directive

"Initially, higher control forces may be needed to overcome any stabilizer nose down trim already applied. Electric stabilizer trim can be used to neutralize control column pitch forces before moving the STAB TRIM CUTOUT switches to CUTOUT. Manual stabilizer trim can be used before and after the STAB TRIM CUTOUT switches are moved to CUTOUT."

https://theaircurrent.com/wp-content/uploads/2018/11/B737-MA...

Re:The Case Against Boeing by mopsi on Saturday November 16, 2019 @09:35PM (#21556211)
> Having it repeatedly come on and run is runaway trim

And they recognized it as such and completed the runaway trim checklist, but they couldn't use manual trim (as advised) to recover from the situation, because aerodynamic forces acting on the stabilizer overpowered them.

Two Swedish pilots demonstrated this scenario in a 737NG simulator: https://youtu.be/aoNOVlxJmow?t=606 Ethiopian pilots were in even more stressful situation, because they also had broken AOA sensor with unreliable airspeed indication, active left stick shaker, occasional terrain proximity warnings and overspeed clicker.

No procedures or training existed for the situation they were in. Pilots of early 737s were taught the so-called rollercoaster maneuver to temporarily relieve the load to allow manual trimming, but that was scrapped decades ago.

Re:The Case Against Boeing by kayfox on Monday November 18, 2019 @01:15PM (#21566622)
Manual in this case is the manual controls for the electric trim system, as opposed to automatic trim like the speed trim system.
Re:The Case Against Boeing by mopsi on Saturday November 16, 2019 @03:06PM (#21554631)
Video demo of where the checklist left them after completion: https://youtu.be/aoNOVlxJmow?t=606 (preceded by explanation)
Re:The Case Against Boeing by sho on Saturday November 16, 2019 @06:34AM (#21552130)
This is pure Boeing apologism. Why was it even necessary to follow the "runaway trim procedure" in the first minutes of a flight, in a brand new plane? Yes, it's possible expert pilots could have gotten out of the jam - as they did in the first Lion Air incident. But Boeing's shoddy workmanship, and the FAA's total lack of oversight, created the jam in the first place.

Boeing's victim-blaming can be understood, if not excused, from a liability perspective. It baffles me why anyone would take on that point of view otherwise.

Re:The Case Against Boeing by et2o on Saturday November 16, 2019 @06:42AM (#21552162)
Exactly. The suggestion that it is acceptable that a well engineered system would require heroic intervention with 4-10 seconds as the plane rapidly points nose down is baffling.
Re:The Case Against Boeing by sho on Saturday November 16, 2019 @06:46AM (#21552174)
You said it better than I could.
Re:The Case Against Boeing by WalterBright on Saturday November 16, 2019 @06:52AM (#21552198)
They had a lot more that 4-10 seconds. The second LA crew corrected the trim 25 times over several minutes. The EA crew corrected it twice.

The runaway trim procedure is also a "memory" procedure, meaning the pilots have it memorized in order to save time.

Re:The Case Against Boeing by sho on Saturday November 16, 2019 @07:05AM (#21552248)
Listen to you. Yes the second LA crew managed to couteract the malfunctioning system 25 times before they finally succumbed.

What's your argument? "Real pilots need to work against the aircraft's malfunctioning systems 26 times" ? Oh these poorly trained Lion Air idiots, only prepared to counteract the badly programmed airframe 25 times

Re:The Case Against Boeing by jdietrich on Saturday November 16, 2019 @10:17PM (#21556354)
They incorrectly counteracted the malfunctioning system 25 times. If they had followed the correct procedure for handling runaway stab trim, they would have only needed to respond once. It's a three-step procedure that takes just a few seconds - press the override button on the yoke, turn off the master switches for the stab trim automation, set the stab trim manually.

The Lion Air flight crew caused that crash because they lacked fundamental piloting skills. Like many low-cost carriers in middle-income countries, Lion Air have systematic problems with poor pilot training and supervision. The poor design of the MCAS system contributed to the crash, but any number of other system failures could have caused a similar accident if handled equally poorly.

https://www.nytimes.com/2019/09/18/magazine/boeing-737-max-c...

Re:The Case Against Boeing by sho on Sunday November 17, 2019 @02:58AM (#21556999)
I'm not excusing Lion Air. I actually live in the region and everyone knows about their problems; I and many others refuse to fly with them. But that doesn't let Boeing off the hook at all. And I note you didn't mention Ethiopian air, who have a far better reputation.

I think a lot of us here are software developers. As such, we all know that if a user does the wrong thing once, that's their problem. If they do the wrong thing 25 times in a row - that's our problem. I don't care how good the pilots are, or what country they're from. If a software system silently activates, with no immediately obvious way to turn it off, and ends up killing hundreds of people - I blame the developer. Fail-deadly systems have no place in commercial aviation.

I don't want Boeing to go bankrupt, but I want them to hurt very badly from this. $25B of stock buybacks but they cut corners on this jet, to the cost of ~300 lives. This needs to cut right to their core and I'd be happy to see the entire C-suite and board fired.

Re:The Case Against Boeing by WalterBright on Saturday November 16, 2019 @07:25AM (#21552323)
> What's your argument?

I was replying to the argument that they had only 4-10 seconds. They had much more than that.

Re:The Case Against Boeing by hef19898 on Saturday November 16, 2019 @12:19PM (#21553699)
Which still was not enough, as the crash showed. The simple fact that neither the FAA nor EASA have yet cleared the 737 MAX for flight is a pretty good indicator that it was, indeed, the planes fault. I think the "human error" argument phase should be over by now.
Re:The Case Against Boeing by et2o on Saturday November 16, 2019 @06:54AM (#21552200)
In the article they clearly state that adjustments need to be made within 10 seconds. Boeing suggests not doing this would be “catastrophic.”
Re:The Case Against Boeing by WalterBright on Saturday November 16, 2019 @06:58AM (#21552215)
Both the LA and EA did make the adjustments within 10 seconds. They then did not throw the cutoff switches.
Re:The Case Against Boeing by sho on Saturday November 16, 2019 @07:20AM (#21552297)
I, for one, would jump at the chance on flying on commercial planes so problematic a reaction by the pilot of less than 10 seconds causes the whole passenger list's death

Hey walterbright, who do you work for?

Re:The Case Against Boeing by Aloha on Saturday November 16, 2019 @04:50PM (#21555207)
Re:The Case Against Boeing by Gigablah on Saturday November 16, 2019 @07:25AM (#21552325)
Considering that he claims to have worked for Boeing, this has made me... really concerned.
Re:The Case Against Boeing by WalterBright on Saturday November 16, 2019 @07:31AM (#21552346)
As far as I know, there's never been an incident with the 757 stab trim. I'm delighted when I find out my flight is on a 757.

By the way, my opinions on this issue are my own. I don't speak for anyone else.

Re:The Case Against Boeing by CydeWeys on Saturday November 16, 2019 @12:27PM (#21553747)
The 757 rightfully has a reputation as a high-performing, well-engineered plane, that pilots love to fly.

The 737 MAX rightfully has a reputation as a death trap too unsafe to remain in the skies.

I'm not sure how the one is relevant to the other.

Re:The Case Against Boeing by lultimouomo on Saturday November 16, 2019 @05:18PM (#21555318)
When Walter worked for Boeing he worked on the 757 trim system, which has never had a problem yet, therefore Gigablah can probably relax about the fact that Walter worked for Boeing.
Re:The Case Against Boeing by sanj on Saturday November 16, 2019 @11:08AM (#21553293)
Let’s assume “several” minutes is 4 minutes. 240 seconds.

Correcting 25 times in that window is <10s on average.

Re:The Case Against Boeing by phkahler on Saturday November 16, 2019 @06:57AM (#21552210)
>> They had a lot more that 4-10 seconds. The second LA crew corrected the trim 25 times over several minutes.

That doesn't sound like anything was corrected to me. It just kept pushing down, over and over.

Re:The Case Against Boeing by WalterBright on Saturday November 16, 2019 @06:59AM (#21552219)
They used the column trim switches to override the trim and restored the trim setting to normal, per procedure. The next part of the procedure is to throw the cutoff switches, which they did not do.
Re:The Case Against Boeing by temac on Saturday November 16, 2019 @05:54PM (#21555465)
I'm sure you studied a lot of accident reports and analyses.

I'm sure you know the human factor plays a role in tons of cases.

What I don't quite understand is where you want to go from what you repeat again and again, pointing at supposed faults of the pilots, and then when more directly asked on the line if you are trying to diminish Boeing responsibility, you conveniently answers on the line of "of course not, I did not say there was no engineering problems".

So yeah, maybe pilots did not do a critical step in a critical phase of the plane doing utterly stupid things trying to kill everybody, because of various economics factor that have been debated to hell.

So... what?

You know Air France is a reputable company. You know that the pilots of AF 447 did some really weird things in the cockpit. That does not make the pitot tubes used at the time less defectives. And MAX trim (and the whole story around it) is way worse than that. I mean common, were you not once subject to a high stress situation that made you fuck one thing? And even if you were, can't you also not understand some people react differently and the human factor must be taken into account?

Re:The Case Against Boeing by nl on Saturday November 16, 2019 @07:16AM (#21552282)
If they do this 25 times, and still end up crashing is it possible that perhaps the procedure is a touch too complicated for a life and death situation?
Re:The Case Against Boeing by WalterBright on Saturday November 16, 2019 @07:23AM (#21552309)
How hard it is to turn off a switch right there on the center console so it is easily accessible?

(It's not like the pilot has to turn around and search for it.)

Re:The Case Against Boeing by simion314 on Saturday November 16, 2019 @01:32PM (#21554154)
This incident happened 2 times in a distance of a few months, if you would just use logic you can deduce that something is wrong , it is more probable that this 2 pilots forgot how to handle a standard procedure or that things are more complex then you are trying to imply, this could have been avoided if the pilots were informed about the new system and the warring lights would have been made default but doing this would have cost Boeing a lot of money
Re:The Case Against Boeing by jacquesm on Monday November 18, 2019 @03:19AM (#21562706)
Hey Walter,

I've been reading these comment threads with increasing amazement. I understand where you're coming from but if you really want to make the case that this system is faulty and that the pilots did something wrong at the same time you're doing a poor job of it by not taking into account the human angle: (1) there's 600 people dead; (2) HN'ers likely fly a lot and have little to no control over the systems on the planes that they fly with, but know all - or think they know all - about bad software and systems design; (3) The planes are still grounded pending investigation and fixes. Taken all those together I think you should take a dose of your own medication and not take such a strong position given that the facts aren't in yet.

Best case you manage to convince one or two people that there is more than one factor at play here, worst case people will associate you with Boeing in a way that helps neither. Finally, it is none of my business but ex-employees often hold stock in their former employer, if it should ever come out that you hold Boeing stock that would be held against you, so I really hope that is not the case.

Re:The Case Against Boeing by nl on Sunday November 17, 2019 @01:19AM (#21556786)
Clearly it was hard enough that they forgot, repeatedly.
Re:The Case Against Boeing by WalterBright on Saturday November 16, 2019 @06:50AM (#21552192)
> Why was it even necessary to follow the "runaway trim procedure" in the first minutes of a flight,

Because the stabilizer trim was running away.

Emergencies can happen in any stage of the flight, and the flight crews are supposed to follow their training.

For example, sometimes an engine catches fire. This is never supposed to happen. But the pilots are trained to deal with it. Probably 90% of pilot training is learning to deal with problems that shouldn't happen.

Re:The Case Against Boeing by hansthehorse on Saturday November 16, 2019 @12:18PM (#21553697)
As an example American nuclear control room crews are given 20 hours of simulator training with an exam every six weeks. Fail and they are taken off shift for extra training and given another exam. How often are airline pilots given emergency procedure simulator training?
Re:The Case Against Boeing by briandear on Saturday November 16, 2019 @05:29PM (#21555361)
At United Airlines, every six months.
Re:The Case Against Boeing by goatinaboat on Saturday November 16, 2019 @06:59AM (#21552220)
the flight crews are supposed to follow their training

They did follow their training. Unfortunately they had been trained to fly something that was actually a completely different plane.

Re:The Case Against Boeing by WalterBright on Saturday November 16, 2019 @07:06AM (#21552250)
> They did follow their training.

Nope.

Re:The Case Against Boeing by simion314 on Saturday November 16, 2019 @01:51PM (#21554237)
The MCAS had too much authority , Boeing give it extra functionality that was not initially designed for, this are facts that were revealed so far , I am not sure if you are trying to shift the blame to the pilots or only argue that they could have saved the plane despite Boeing fault.

All the facts revealed so far from the investigation show that the plane was rushed and things that could have improved safety like training and warring lights were omitted because of money.

Re:The Case Against Boeing by hef19898 on Saturday November 16, 2019 @12:22PM (#21553719)
They did. Just that the training manuals were inadequate. Part of Boeing trying to grandfather the MAX as a normal 737. Issuing comprehensive training plans would have gone against that claim. Os they didn't. And pilots flew a plane they had every reason to believe to behave like any other 737 out there. But which didn't.
Re:The Case Against Boeing by atdrummond on Saturday November 16, 2019 @12:36PM (#21553807)
Walter is right here. This procedure is the same (and not just for the 737 airframe family). Even though the cutout switches changed function (and this is the main area I actually fault Boeing on), if the flights had executed the cutout properly after the needed adjustments, they could have stabilized.

Source: my former business ran heavy check maintenance software for most of the world's largest airines.

Re:The Case Against Boeing by hef19898 on Saturday November 16, 2019 @12:50PM (#21553903)
Does it really help so if the procedure is the same but the critical element, the cut-off switch changed function? I'd say no, in that case procedure had changed. If it would have just been some kind of human error, like Air France 447, it wouldn't have grounded the whole fleet for the time being.
Re:The Case Against Boeing by atdrummond on Saturday November 16, 2019 @12:58PM (#21553949)
It didn't change in a way that would have not stabilized the plane.

What it did do is remove granularity (again, not sure why, as the 737NG setup is perfectly fine) in the options available to the pilot. Regardless, the SOP on using the cutout switches did not change.

Re:The Case Against Boeing by snarf21 on Saturday November 16, 2019 @12:21PM (#21553713)
The thing that you are missing is that they said it flew EXACTLY like all other 737s. The same thousands of 737s that have been flown around the world for years. The fact that you are saying they didn't follow the "proper runway trim procedures" doesn't hold water. Not following the trim procedures caused ZERO crashes in the last (what?) million 737 flights!!! Whether that was the proper procedure is completely irrelevant. The pilots were given 30 minutes on an iPad and sent on their way being told they needed to do nothing different. Two crashes in (what?) a few hundred flights is the result of pure greed. Lots of people should be in jail.
Re:The Case Against Boeing by WalterBright on Saturday November 16, 2019 @04:21PM (#21555030)
The procedure for dealing with MCAS runaway trim failure is the same as dealing with runaway trim for previous 737 models.
Re:The Case Against Boeing by briandear on Saturday November 16, 2019 @05:25PM (#21555343)
The Lion Air maintenance department should be in jail then. They let a plane in the air when they knew they had a bad AOA sensor. That sensor is required by the Type Certificate and they allowed the plane to fly knowing it was faulty.
Re:The Case Against Boeing by jacobush on Saturday November 16, 2019 @05:52PM (#21555459)
Yes. Them too.
Re:The Case Against Boeing by fsh on Saturday November 16, 2019 @06:49AM (#21552189)
This claim is being disputed by Chesley Sullenberger who is undoubtedly a great pilot and who has actually witnessed the MCAS behaviour in a simulator: http://www.sullysullenberger.com/my-letter-to-the-editor-of-...
Re:The Case Against Boeing by WalterBright on Saturday November 16, 2019 @07:05AM (#21552243)
"These emergencies did not present as a classic runaway stabilizer problem"

Since the LA and EA crews both successfully countered the runaway trim with the electric trim switches, this statement by Captain Sullenberger is inadequate. Furthermore, I have no idea what "classic runnaway stabilizer" is. When the trim starts erroneously pointing the airplane down, it's runaway trim. There is no other kind.

BTW, I worked for three years on the 757 stabilizer trim system. I know what runaway trim is.

Re:The Case Against Boeing by mchristen on Saturday November 16, 2019 @11:26AM (#21553398)
I think your definition of 'success' is flat out wrong.

Where are those pilots now?

Re:The Case Against Boeing by atdrummond on Saturday November 16, 2019 @12:45PM (#21553863)
They did it over two dozen times on one of the flights. It's a tragedy they did not hit the cutout but that's SOP and went by the wayside.
Re:The Case Against Boeing by pdonis on Saturday November 16, 2019 @06:25PM (#21555576)
> When the trim starts erroneously pointing the airplane down, it's runaway trim.

No, "runaway trim" as it was defined for every 737 variant prior to the MAX was more specific than that: it meant the trim system would continuously adjust the trim in an erroneous direction. The continuously is key.

In the 737 MAX during erroneous MCAS operation, the trim is not adjusted continuously: it is adjusted intermittently. An adjustment of a given fixed increment is made; then nothing happens. Then, a short time later, another adjustment of a given fixed increment is made; then nothing happens. Then...

This presentation is not at all the same as normal runaway trim that 737 pilots are trained to deal with. So what is inadequate is not Capt. Sullenberger's statement, but yours.

Re:The Case Against Boeing by WalterBright on Saturday November 16, 2019 @09:00PM (#21556109)
> The continuously is key.

It continuously activated and ran forcing the nose down. Your pedantism is suitable for courtroom drama, but is inappropriate when you're in command of an airplane. In fact, I suspect a judge would ridicule such an argument. I was involved in a court case once where the opposition based their case on navigating around the overly literal definitions of words. The judge ruled against them on every point. They appealed, and it went before a 3 judge panel, that unanimously ruled against them on every point.

Do you seriously believe a pilot, faced with trim that kept turning on trying to dive the airplane, would not think "I need to shut off the stabilizer trim. Oh wait, I'll leave it on because it's intermittent!" ?

There's a reason airplanes have not dispensed with pilots and gone fully automated.

Re:The Case Against Boeing by pdonis on Saturday November 16, 2019 @11:38PM (#21556588)
> It continuously activated and ran forcing the nose down.

Normal runaway trim does, yes. MCAS failure does not, and did not in the incidents. MCAS only intermittently adjusted the trim. (Yes, the computer was continuously running the MCAS algorithm, but that's not visible to the pilot, and if you're going to hang your hat on that definition of "continuously" you are the one being pedantic, not me.)

> Do you seriously believe a pilot, faced with trim that kept turning on trying to dive the airplane, would not think "I need to shut off the stabilizer trim. Oh wait, I'll leave it on because it's intermittent!" ?

First, I have not said the pilots could not have done anything to prevent the crashes. Of course they could. But the thing they could have done was not "the runaway trim procedure".

Second, the pilots were being bombarded with multiple warnings and conflicting information. Sure, it's easy to sit in your armchair and say they should have figured out that shutting off the stabilizer trim was the right thing to do (and even then they would have had to first figure out that they needed to use the manual electric trim to put the trim where it was supposed to be, since shutting off the automatic stabilizer trim would also shut off the manual electric trim). But pilots are not omniscient and they're not magicians. There are limits to what humans can figure out under the conditions those pilots were subjected to.

> There's a reason airplanes have not dispensed with pilots and gone fully automated.

And there's a reason that pilots are supposed to have full information about any system in the plane that they might be expected to have to override. Pilots weren't even told about the existence of MCAS until after the Lion Air crash; and even then they weren't told exactly what it did or how it worked or how an issue could arise or how the system could put the plane into an unrecoverable state.

There's also a reason that the plane is not supposed to subvert the pilots' attempts to control it when it starts doing wrong things.

Re:The Case Against Boeing by elygre on Saturday November 16, 2019 @06:32AM (#21552121)
Whether the runaway trim procedure would be sufficient is disputed.

For example https://www.reuters.com/article/us-ethiopia-airplane-regulat...

Re:The Case Against Boeing by WalterBright on Saturday November 16, 2019 @06:47AM (#21552177)
"In the deadly Lion Air crash in October, the pilots lost control after initially countering the Maneuvering Characteristics Augmentation System (MCAS)"

They successfully countered it 25 times before the crash, meaning they had 25 opportunities to remember to use the cutoff switches.

"Boeing advised the airline about it after the crash."

An Airworthiness Directive was issued to all MAX flight crews after the Lion Air crash specifically laying out the procedure of countering with the trim switches and then throwing the cutoff switches.

Re:The Case Against Boeing by tempguy9999 on Saturday November 16, 2019 @07:05AM (#21552246)
I'm not an expert here at all but

> An Airworthiness Directive was issued [...] and then throwing the cutoff switches

So the response was "there's a known-lethal fault in our product X, when it happens, do Y"

but not

"there's a known-lethal fault in our product X, withdraw X from use immediately"

Edit: given C programmers have many, many of opportunity to learn "not to do that" in an unsafe language, instead you wrote D. That's silly, why not continue to tell C programmers "don't do <dangerous thing>"? I mean, you could have completely saved yourself year of your time writing a new language which makes it hard to do <dangerous thing>, right? Just tell them not to make mistakes is better, right?

Re:The Case Against Boeing by WalterBright on Saturday November 16, 2019 @07:20AM (#21552298)
Oh, I quite agree that Boeing screwed up the MCAS software design and needs to fix it. My experience with designing safe systems at Boeing has led to a lot of design decisions in D. I often look at lists of common bugs in programs to see if I can find a way to design such bugs out of the programming language.

I also regularly tell people that if you don't have a plan for when your software fails, you're going to be sorry. In this case, the plan is for the pilots to follow the runaway trim procedure.

As for software people, do you have a backup plan for when the software goes berserk? No? Well, someday it will go berserk and delete all your files. Have a backup plan. Suing the software maker won't get your files back.

About 90% of pilot training is dealing with emergencies that are never supposed to happen. One of them is runaway trim. Nobody has a plan to dispense with pilots and rely totally on automation.

Re:The Case Against Boeing by hef19898 on Saturday November 16, 2019 @12:27PM (#21553745)
Walter, what puzzles me with your line of argumentation is the single minded focus on the pilots behavior and ignoring everything else including the fact that we know training manuals were inadequate and MCAS proofed to not be airworthy. As the still missing FAA and EASA certification shows. Including one near crash during simulator flights, conducted with an updated MCAS, hyper-trained crew that knew more or less what would happen in a protected environment.
Re:The Case Against Boeing by atdrummond on Saturday November 16, 2019 @12:43PM (#21553850)
The manual thing is such a canard.

The directive issued is literally just reminding pilots of a procedure they should already know - reset the trim to stabilize the plane and throw the cutout switch. The issue with MCAS changing how the plane performed was remediated by skills pilots should have irrespective of feature descriptions in a manual.

Re:The Case Against Boeing by hef19898 on Saturday November 16, 2019 @01:07PM (#21553996)
You do know that training manuals are covered by certification procedures, right? It's not a canard, it's a fact.
Re:The Case Against Boeing by atdrummond on Saturday November 16, 2019 @01:09PM (#21554008)
Yes. That's orthogonal to whether or not the manual defeciency should have stopped pilots from following the checklist they should have down to rote memory.

(Hint: it shouldn't.)

Re:The Case Against Boeing by tempguy9999 on Saturday November 16, 2019 @01:06PM (#21553985)
This yet again pushes the issue onto just the pilots. Anything but the planemaker. I agree with the GP, there's far too much apologism for boeing here.
Re:The Case Against Boeing by atdrummond on Saturday November 16, 2019 @01:10PM (#21554013)
I'm not an apologist for Boeing and that's a mischaracterization of what I'm saying (and I'd argue Walter as well.)

Especially as my field of commercial aerospace was vendor agnostic.

Re:The Case Against Boeing by jacobush on Saturday November 16, 2019 @06:17AM (#21552078)
Because the training deviates enough from old 737 that you couldn’t grandfather the new into the same rating? Am I missing something obvious here?
Re:The Case Against Boeing by WalterBright on Saturday November 16, 2019 @06:23AM (#21552093)
Pilots are already supposed to be trained in runaway trim procedure. That's a reasonable evaluation to make, and the FAA agreed with it.

One of the crews followed it, the other two didn't. Crews aren't always trained properly, that isn't on Boeing.

Note that each of the three crews used the column trim switches to restore normal trim, why two did not think to then use the cutoff switches is something for the NTSB to determine.

If you watch "Air Disasters" on the Smithsonian Channel, many many crashes have an inadequate pilot training component, and/or pilots who did not do what they were trained to do.

Re:The Case Against Boeing by dlgeek on Saturday November 16, 2019 @12:55PM (#21553940)
That's not true. The EA crew DID follow the proceedure and DID uss the cutout switches. See the report: https://flightsafety.org/wp-content/uploads/2019/04/Prelimin...

Timeline: "At 05:40:35, the First-Officer called out “stab trim cut-out” two times. Captain agreed and FirstOfficer confirmed stab trim cut-out."

Initial Findings: "The crew performed runaway stabilizer checklist and put the stab trim cutout switch to cutout position and confirmed that the manual trim operation was not working."

What happened was by the time they did, they were trimmed nose down really far and it took all their effort on the controls to keep the nose up. The aerodynamic forces prevented them from being able to manually trim. They eventually turned the trim back on because they had to use the electric manual control to try to get the nose up because it was physically impossible for them to do so manually. They adjusted the trim in the ANU direction electrically, but then "an AND automatic trim command occurred and the stabilizer moved in the AND direction from 2.3 to 1.0 unit in approximately 5 seconds" which caused them to lose control completely.

Re:The Case Against Boeing by benrjackson on Saturday November 16, 2019 @07:03PM (#21555731)
To the best of my understanding, this is an accurate summation of events.

With the MAX it isn't possible to have electric trim without MCAS, so if MCAS is malfunctioning pilots have to trim manually. The problem with the EA flight is that it occurred shortly after takeoff, so they lacked altitude (unlike the LA flight). A complicating factor was that they were flying east out of Addis Ababa (i.e uphill).

(from wikipedia): Two minutes into the flight, the plane's MCAS system activated, pitching the plane into a dive toward the ground. The pilots struggled to control it and managed to prevent the nose from diving further, but the plane continued to lose altitude. The MCAS then activated again, dropping the nose even further down. The pilots then flipped a pair of switches to disable the electrical trim tab system, which also disabled the MCAS software. However, in shutting off the electrical trim system, they also shut off their ability to trim the stabilizer into a neutral position with the electrical switch located on their yokes. The only other possible way to move the stabilizer would be by cranking the wheel by hand, but because the stabilizer was located opposite to the elevator, strong aerodynamic forces were pushing on it. As the pilots had inadvertently left the engines on full takeoff power, which caused the plane to accelerate at high speed, there was further pressure on the stabilizer. The pilots' attempts to manually crank the stabilizer back into position failed. Three minutes into the flight, with the aircraft continuing to lose altitude and accelerating beyond its safety limits, the captain instructed the first officer to request permission from air traffic control to return to the airport. Permission was granted, and the air traffic controllers diverted other approaching flights. Following instructions from air traffic control, they turned the aircraft to the east, and it rolled to the right. The right wing came to point down as the turn steepened. At 8:43, having struggled to keep the plane's nose from diving further by manually pulling the yoke, the captain asked the first officer to help him, and turned the electrical trim tab system back on in the hope that it would allow him to put the stabilizer back into neutral trim. However, in turning the trim system back on, he also reactivated the MCAS system, which pushed the nose further down. The captain and first officer attempted to raise the nose by manually pulling their yokes, but the aircraft continued to plunge toward the ground.[8][9]

Re:The Case Against Boeing by WalterBright on Sunday November 17, 2019 @01:12AM (#21556771)
The electric trim column thumb switches override the MCAS. Turning the cutoff switches back on, activating the thumb switches to bring it to normal trim, then turning the cutoff switches back off would have recovered it.
Re:The Case Against Boeing by WalterBright on Saturday November 16, 2019 @04:34PM (#21555111)
Read the Airworthiness Directive sent to all MAX crews after the first crash:

https://theaircurrent.com/wp-content/uploads/2018/11/B737-MA...

which deals specifically with that:

"Initially, higher control forces may be needed to overcome any stabilizer nose down trim already applied. Electric stabilizer trim can be used to neutralize control column pitch forces before moving the STAB TRIM CUTOUT switches to CUTOUT. Manual stabilizer trim can be used before and after the STAB TRIM CUTOUT switches are moved to CUTOUT."

Re:The Case Against Boeing by jacobush on Saturday November 16, 2019 @06:06PM (#21555510)
Funny, that reads to me “you are screwed. Manually jackscrewed”
Re:The Case Against Boeing by et2o on Saturday November 16, 2019 @06:37AM (#21552144)
In Indonesia this was not even in the manual, and the pilots were never even told MCAS existed.

That’s beside the point. In the story they discuss how airplanes are not intended to require this level of superhuman ability to stay airborne.

You are avoiding that this was a combination of an engineering flaw (reading from a single AOA sensor guiding MCAS, when in reality it should have been redundant) and a regulatory flaw (the role of MCAS was increased despite it being initially regulated as a much milder intervention).

Re:The Case Against Boeing by WalterBright on Saturday November 16, 2019 @06:42AM (#21552165)
> In Indonesia this was not even in the manual, and the pilots were never even told MCAS existed.

It wasn't necessary to know MCAS existed - the procedure for runaway trim is in the manual and is the correct response to MCAS failure as MCAS failure exhibits itself as runaway trim.

> superhuman ability to stay airborne.

Turning off the stab trim with the cutoff switches is part of the memory procedure to deal with runaway trim, and no superhuman abilities are required. Just remembering to do it.

> You are avoiding

Not at all. I just take issue with the claim that pilots had no role in the accidents, and take issue with the bad design of the MCAS software being a cost saving measure.

Note that the fix is redesigning the MCAS software.

Re:The Case Against Boeing by et2o on Saturday November 16, 2019 @06:49AM (#21552190)
Did you read in the article where Captain Sullenberger said he couldn’t do it in time in a simulator, even expecting it? Have you seen the YouTube videos? It’s a disaster.
Re:The Case Against Boeing by WalterBright on Saturday November 16, 2019 @06:56AM (#21552206)
> Did you read in the article where Captain Sullenberger said he couldn’t do it in time in a simulator

I did read the article, and that isn't what he said. Furthermore, Captain Sullenberger is an Airbus pilot and hasn't flown 737s in a long time and is not rated on the 737NG.

I don't know what runaway trim procedures are on Airbus airplanes.

[dead]
Re:The Case Against Boeing by jfnixon on Saturday November 16, 2019 @10:36AM (#21553129)
It is also possible he is being a guy who knows exactly what he is talking about and has the qualifications and experience to back it up.

If an aircraft starts pitching down, and it wasn't commanded by the pilot, and resetting the trim (temporarily) fixes the problem, the issue is almost certainly with the trim. If it is MCAS and a malfunctioning sensor or a failing motor that occasionally kicks on and drives the trim to its limits, the pilot response should be the same. This is what I hear Walter saying, and it makes sense. MCAS just makes it more probable to manifest.

Re:The Case Against Boeing by colde on Saturday November 16, 2019 @01:19PM (#21554074)
The thing is the checklist says in a runaway stabilizer scenario, it will trim continously, but MCAS does not apply trim continously. Therefore it does not exhibit itself as a "normal" trim runaway. Checklist: https://i.imgur.com/K7El4K4.jpg

Hence, they might not have thought it was a trim runaway.

Re:The Case Against Boeing by jfnixon on Tuesday November 19, 2019 @10:52AM (#21574173)
Not every emergency manifests as a textbook case. It isn't too farfetched to imagine an intermittent short running the trim motor on an intermittent basis rather than continuously. I'd still shut off the trim motor as a possible remedy, but I'm not an airliner pilot, just a guy who flys for $100 hamburgers.
Re:The Case Against Boeing by WalterBright on Saturday November 16, 2019 @07:55AM (#21552429)
I'd really like to see the NTSB report on this when it is released. I've read some of them, they're far more detailed and contain a lot of pertinent facts that were omitted from the usual clickbait sensationalist journalism.
Re:The Case Against Boeing by hef19898 on Saturday November 16, 2019 @12:29PM (#21553765)
If you did, I certainly don't see it in your arguments.
Re:The Case Against Boeing by DuskStar on Saturday November 16, 2019 @01:10PM (#21554011)
I think you should read his comment again, and evaluate tenses.
Re:The Case Against Boeing by briandear on Saturday November 16, 2019 @05:31PM (#21555374)
Not being rated on the 737NG is significant if someone were to claim to be an expert in that same airplane.
Re:The Case Against Boeing by hef19898 on Saturday November 16, 2019 @01:40PM (#21554198)
"It wasn't necessary to know MCAS existed...". If I ever read something as dangerous as that I don't when. First, MCAS had only one sensor input foregoing redundancy. Second, everything I know about airworthiness, which is by no means complete, says otherwise.
Re:The Case Against Boeing by erokar on Saturday November 16, 2019 @06:58AM (#21552212)
Sorry, but this is a naive understanding of aviation safety. Have a look at "the Swiss cheese model" as a starting point to gain insight.

Of course many accidents have a "pilot error" component, the central issue is what made the pilots do the wrong thing. This needs to be analyzed on a systemic level, i.e. was the training good enough, did the pilots receive adequate information, did the aircraft system provide the pilots understandable feedback, etc.

For the pilots to do the right thing, they first need to identify the problem. That can be very difficult when a lot of visual and auditory alarms -- sometimes contradicting each other -- goes off at the same time. The aircraft manufacturer has to account for the human factors.

Boeing failed miserably in this regard: 1) MCAS didn't work as intended, 2) they deliberately left out essential info about the system from flight manuals. In addition the FAA failed in their oversight of Boeing.

The deaths are on them, not the pilots.

Re:The Case Against Boeing by WalterBright on Saturday November 16, 2019 @07:12AM (#21552270)
> Sorry, but this is a naive understanding of aviation safety.

Very few aviation crashes are the result of a single failure. Usually, they are a combination of failures, all of which were required to produce the crash.

These crashes are no different:

1. the design shortcomings of MCAS

2. the refurbished AOA sensor on the LA airplane was not calibrated properly

3. LA put the plane back in service despite the failed AOA sensor

4. The crew of the LA flight were not informed of the failed AOA sensor

5. The flight crews did not follow the memory runaway trim procedure

All of these had to happen. A typical NTSB crash report dispassionately identifies all the contributing factors to an accident and issues corrective action recommendations for each of them.

Re:The Case Against Boeing by tempguy9999 on Saturday November 16, 2019 @07:29AM (#21552340)
I was curious about point 3; was lion air responsible for detecting the failed AOA sensor or someone else?

I can't exactly say but a quick read comes up with some relevant points:

"According to the reports presented to the Indonesian parliament, a Florida-based aerospace company performed the repair of the faulty AOA sensor."

https://airlinerwatch.com/broken-aoa-sensor-in-lion-air-737-... [from april 2019]

So possibly it's not LA's fault, however

"On Nov. 5, CNN published an update on the crash investigation from Capt. Nurcahyo Utomo of Indonesia's National Transportation Safety Committee (KNKT) noting that the FDR review also concluded that the aircraft's airspeed indicator had been malfunctioning on four consecutive flights prior to the crash. Utomo also indicated the pilots should have recognized the malfunction when it occurred on flight JT610."

https://www.aviationtoday.com/2018/11/07/faa-issues-boeing-7... [from nov 2018]

Re:The Case Against Boeing by WalterBright on Saturday November 16, 2019 @07:36AM (#21552361)
There's no excuse for LA putting the airplane back in service after the first crew had to cut off the stab trim, or even bothering to inform the next crew of the issue.
Re:The Case Against Boeing by tempguy9999 on Saturday November 16, 2019 @07:40AM (#21552378)
That was my point (edit: and Nurcahyo Utomo's point). I was backing you up on this.
Re:The Case Against Boeing by WalterBright on Saturday November 16, 2019 @07:47AM (#21552402)
I know, I was just concurring. Thanks for lending a hand here :-)
Re:The Case Against Boeing by EddieCPU on Saturday November 16, 2019 @04:47PM (#21555190)
@WalterBright: “These crashes are no different” ..

“1. the design shortcomings of MCAS”

“5. The flight crews did not follow the memory runaway trim procedure”

How would the pilots have switched off MCAS if they didn't know it was there?

Re:The Case Against Boeing by tzs on Saturday November 16, 2019 @08:36PM (#21556023)
They throw the switch that turns off automatic trim. That the automatic trim system is going nuts due to some new system (MCAS) they don't know about as opposed to it going nuts for one of the reasons it might do so on earlier planes doesn't matter.
Re:The Case Against Boeing by duk3luk3 on Saturday November 16, 2019 @06:58AM (#21552213)
Sully Sullenberger's opinions is that the MCAS failure is not a "normal" trim runaway failure:

> These emergencies did not present as a classic runaway stabilizer problem, but initially as ambiguous unreliable airspeed and altitude situations, masking MCAS.

http://www.sullysullenberger.com/my-letter-to-the-editor-of-...

He bases that opinion on having flown the scenario in a professional full motion simulator (explained in the rest of his letter).

What's your response to that?

Re:The Case Against Boeing by WalterBright on Saturday November 16, 2019 @07:07AM (#21552254)
I replied to this in another message here.
Re:The Case Against Boeing by briandear on Saturday November 16, 2019 @05:33PM (#21555385)
Sully isn’t type rated in the airplane in question. An Airbus that he normally flies is much different than a 737NG.
Re:The Case Against Boeing by salawat on Saturday November 16, 2019 @06:38AM (#21552147)
>One of the crews followed it, the other two didn't. Crews aren't always trained properly, that isn't on Boeing.

Note that the penultimate flight of Lion Air had an extra airman deadheading in the cockpit. That is a CRM luxury most normal crews would not have.

Re:The Case Against Boeing by WalterBright on Saturday November 16, 2019 @06:38AM (#21552146)
Also, the stab trim runaway procedure is a "memory" item, meaning the pilots are supposed to memorize it rather than digging out a checklist and referring to it.

Since each crew did restore normal trim more than once, they did have more time than just seconds.

Re:The Case Against Boeing by petilon on Saturday November 16, 2019 @01:59PM (#21554273)
Cost savings came from not retraining pilots and not requiring airports to be redesigned, and so on.

Boeing needed to use a larger engine for the new plane because larger, hotter engines burn less fuel. When the engine is made larger the wings and fuselage have to raised to accommodate the larger engine, which means jet bridges at airports have to be modified to accommodate the new plane. Boeing wanted to avoid this, so they designed the airframe such that the overall geometry of the plane is still compatible with existing infrastructure at airports, but this meant that the airframe was unstable---it has a tendency to tilt up when accelerating. Boeing compensated for this hardware flaw with a software fix.

The two serious mistakes Boeing made are (1) designing a multilayer system where bottom layers rely on upper layers for safe operation (i.e., airframe relies on software for stability) and (2) lack of redundant sensors.

Re:The Case Against Boeing by jacobush on Sunday November 17, 2019 @02:28PM (#21559521)
The upward tilt behaviour is not a flaw, as much as it is a quirk. Had they kept it unmitigated, they would have had to retrain pilots before they could fly the plane. (Their software fix was also a cost saving measure, and it didn't work.)