News for hackers. Stuff that matters.
Re:Charging electric vehicles 5x faster in subfreezing temps by ajross on Sunday April 06, 2025 @05:21PM (#43605064)
While the technology may be advantageous, it seems weird to write a whole article about it without mentioning the obvious solution: Just Heat The Battery. It's true that many early EVs (and most non-Teslas even today) don't ship with battery thermal management. But they won't be getting new battery chemistry either.

This is one of those Great New Technology items that smells like a failure simply because it's not competing with the thing the designers think it is. It's not enough for this to beat a cold battery with a performance delta ("5x", per the article) that would justify its additional cost. It has to beat a battery with a garden variety heat pump attached, which is a much (much) lower cost barrier.

Re:Charging electric vehicles 5x faster in subfreezing temps by jbm on Sunday April 06, 2025 @08:12PM (#43606184)
In winter, I lose 5-10% of my battery a day due to heating my battery. Tesla is nice enough to hide this under "You should keep your car plugged in all the time" messages. It's really a pain, especially if you have a relatively small battery to begin with. I have a 2019 Model 3 w/ a 50 kwh battery, and use 10-20 kwh on a regular basis; 5 kwh wasted means as much as 1/3 of my energy use is effectively waste.

I'd be very interested in seeing what they can provide for us. Improved battery chemistry for use in the far north is of far, far more value than yet another 5 person car for 1 person driving in San Francisco.

Re:Charging electric vehicles 5x faster in subfreezing temps by ajross on Sunday April 06, 2025 @09:19PM (#43606519)
> In winter, I lose 5-10% of my battery a day due to heating my battery.

Exactly! That sounds like a drawback when you state it like that, but what it actually means is that this magic battery doodad needs to provide 90-95% of the performance of its existing, mature competitor (assuming no other drawbacks) just to be break-even in the market. You don't disrupt markets with numbers like that.

Re:Charging electric vehicles 5x faster in subfreezing temps by gopalv on Monday April 07, 2025 @01:39AM (#43608121)
> what it actually means is that this magic battery doodad needs to provide 90-95% of the performance of its existing, mature competitor

The problem is mostly that it does the battery draw when parked.

Solid electrolytes are coming some day soon, so that we can let it freeze without killing the cells.

Right now, the Tesla is hard to use in a winter sport season unless where you're driving has a charger or underground parking near a plug point.

I can drive up hill to a nice ski resort, spend 3+ days taking the bus with all your shoes on without touching the car.

With the batteries, they'll just run down when parked, so I cannot park it for a whole week outdoors like I can do with my Subaru.

And with the low battery + low temps, it will not charge back up going downhill so the expected range drops massively by the time you're downhill.

Once you navigate to a charger, the car starts running the heater and driving down range further.

Watching the car battery eating its own range while driving to "Donner pass road" on your way out of Tahoe or Reno feels rather appropriately horrific.

Re:Charging electric vehicles 5x faster in subfreezing temps by justinrubek on Monday April 07, 2025 @09:43AM (#43611363)
I can't speak for a modern subaru, but I've not owned a single ICE vehicle that would work in this scenario. The battery would be dead. An electric one has the option to be plugged in and avoid the problem. Just because we haven't put the infrastructure in place for it doesn't mean we can't. We should do so, just like we did for gasoline.
Re:Charging electric vehicles 5x faster in subfreezing temps by Ajedi32 on Monday April 07, 2025 @10:00AM (#43611602)
???

What kind of clunkers have you been using that lose charge on the 12 volt after just 3 days in the cold? I've occasionally left my ICE car out in the cold for a week without using it and it never once even crossed my mind to worry about whether it would start after that; I've never had that issue on any car built in the last 15 years.

Re:Charging electric vehicles 5x faster in subfreezing temps by rconti on Monday April 07, 2025 @10:27AM (#43611939)
There are entire nations where this is the scenario all winter.
Re:Charging electric vehicles 5x faster in subfreezing temps by vitaflo on Monday April 07, 2025 @01:12PM (#43613692)
If your ICE car battery was dead after sitting a week in the cold you had a bad battery. I drive my car once every couple weeks and it regularly gets to -20 here in the winter and have never had an issue because the battery in my ICE vehicle is good.
Re:Charging electric vehicles 5x faster in subfreezing temps by detaro on Monday April 07, 2025 @01:15PM (#43613728)
that, or you have some broken thing connected that draws way to high idle current.
Re:Charging electric vehicles 5x faster in subfreezing temps by sbierwagen on Sunday April 06, 2025 @09:51PM (#43606726)
When I bought a Model 3 last year I knew full well the issues with charging, temperature capacity loss, battery heating, etc. What I was surprised by was loss of regen! If the battery is below 20F or so then the firmware will only give it a trickle of regen braking. After all, it's effectively very fast charging, which a frozen battery can't handle.

I wonder if regen braking going to zero is behind some of the horror stories of sudden unexpected range loss in cold temps.

Re:Charging electric vehicles 5x faster in subfreezing temps by linsomniac on Sunday April 06, 2025 @08:06PM (#43606138)
Heating, in its various forms, has one big drawback that having a battery that can charge faster in low temps would be really nice in: Starting the day needing to charge.

Ideally, you don't do that, but when traveling sometimes you have to stay at a place that doesn't have a charger, and it's really cold, and now rather than a 30 minute charge it's more like 90 minutes.

Re:Charging electric vehicles 5x faster in subfreezing temps by jjtheblunt on Sunday April 06, 2025 @06:14PM (#43605408)
> It's true that many early EVs (and most non-Teslas even today) don't ship with battery thermal management.

That’s false since at latest 2013 in the US.

The past 12 years of BMW as a counterexample all have thermal management. Tesla too.

You may be remembering the original Nissan Leaf?

Re:Charging electric vehicles 5x faster in subfreezing temps by gambiting on Sunday April 06, 2025 @07:32PM (#43605925)
My 2022 Volkswagen e-Up has zero thermal management of the battery, it's completely passively cooled with no heating. Not that it really matters, people have tested it and charging speed only starts to degrade after 3-4 rapid charges in one day, with "rapid" in quotes(in tops out at 40kW).

I believe the eGolf which was sold in the US shares the same drivetrain and battery.

Re:Charging electric vehicles 5x faster in subfreezing temps by formerly_proven on Monday April 07, 2025 @02:13AM (#43608352)
Different drivetrain and battery for the eGolf, but both of these are effectively 2013 EVs.
Re:Charging electric vehicles 5x faster in subfreezing temps by ajross on Sunday April 06, 2025 @06:28PM (#43605501)
Almost all non-Tesla EVs offer a heat pump option. Most non-Tesla EVs sold do not have one. Just go to your local VW dealer or whatever and see what the specs are on the ID.4's on the lot is.
Re:Charging electric vehicles 5x faster in subfreezing temps by jjtheblunt on Sunday April 06, 2025 @07:02PM (#43605710)
You can easily read about your example VW MEB platform battery configurations, including built in thermal management system, online at the Munro teardown, for example.

Perhaps you are changing the topic from your original thermal management to heat pump systems specifically?

Re:Charging electric vehicles 5x faster in subfreezing temps by recursive on Sunday April 06, 2025 @07:02PM (#43605712)
Those are different goal posts. There are other ways of heating a battery.
Re:Charging electric vehicles 5x faster in subfreezing temps by cyberax on Sunday April 06, 2025 @05:53PM (#43605274)
You don't even need a heat pump. You can just slightly overvolt the charger, so that some electrical energy is lost as heat rather get than transformed into chemical bonds.

> This is one of those Great New Technology items that smells like a failure simply because it's not competing with the thing the designers think it is.

This technology makes no sense for fast DC charging because there's enough waste heat to keep up the battery temperature, and you can just use some of the power to heat up the battery.

But it can help for slow overnight charging. Keeping battery heated all night is wasteful, but you still want to be able to charge.

Re:Charging electric vehicles 5x faster in subfreezing temps by OptionOfT on Sunday April 06, 2025 @08:00PM (#43606106)
Heat pumps also serve for more efficient heating when you're driving. Just like at home where a heat pump is more efficient than a resistant heater.
Re:Charging electric vehicles 5x faster in subfreezing temps by magicalhippo on Sunday April 06, 2025 @07:04PM (#43605720)
> You don't even need a heat pump. You can just slightly overvolt the charger

The BMW i3 had inductive heating strips underneath the coolant channels in the battery pack[1]. I know our i3 had a heat pump, I presume both were in play.

We used our i3 down to -25C (-13F) many times, didn't have any issues.

[1]: https://youtu.be/JjPIuLz5VFI?t=1124

Re:Charging electric vehicles 5x faster in subfreezing temps by lazide on Sunday April 06, 2025 @08:24PM (#43606234)
That doesn’t work when the problem is the battery is already sub-zero - lithium plating occurs when trying to charge in those conditions, destroying the battery.

You can’t just overvolt out of that - you need an external source of heat until you’re out of the dangerous thermal area.

Re:Charging electric vehicles 5x faster in subfreezing temps by formerly_proven on Monday April 07, 2025 @02:30AM (#43608439)
I'm not sure if that affects all chemistries and compositions. If you look at the spec-sheet for e.g. the LG E63 cells used in some older EVs (notably without TMS), those specify charging down to -20 °C - and the owner's manuals certainly have no warnings in them that the car will implode if you charge in the winter.
Re:Charging electric vehicles 5x faster in subfreezing temps by lazide on Monday April 07, 2025 @07:05AM (#43609950)
Which is really weird. Near as I can tell, it’s just a pouch lipo.

The charge currents for sub-zero are near zero amps, but are still > 0. It should destroy the cell, but apparently doesn’t?

Any insight?

Re:Charging electric vehicles 5x faster in subfreezing temps by formerly_proven on Monday April 07, 2025 @07:40AM (#43610170)
Well it doesn't :D

At least not in a way that people complain about battery failures or degradation. On the other hand, the battery has to reach that temperature in the first place, which may take a couple days of constant exposure to that temperature.

Re:Charging electric vehicles 5x faster in subfreezing temps by lazide on Monday April 07, 2025 @10:03AM (#43611657)
Actually, it does and will in the right conditions. Look at page 11 of that link.

I did some research, and the plating issue happens when charge currents exceed the ability for the battery to absorb them, which dramatically decreases below freezing.

That is why those battery charts show dramatically reduced charge currents (nearly zero) when around freezing.

That data sheet also doesn’t cover cell life in these conditions conditions.

They have very high normal C ratings (hundreds of amps) which is why it is measurable and not actually zero, but reducing it to a couple amps before failure isn’t much different.

If batteries aren’t failing in these conditions, it’s because of some other protective circuit, not because the battery itself is special. It isn’t.

Re:Charging electric vehicles 5x faster in subfreezing temps by givinguflac on Sunday April 06, 2025 @05:35PM (#43605151)
Heat pumps struggle to do much at the temperature range the article proposes.

Edit: downvote me all you want, I was responding specifically to “It has to beat a battery with a garden variety heat pump attached” of which EV heat pumps are not garden variety heat pumps, which do struggle at those temperatures. Didn’t think I had to be so pedantic.

Re:Charging electric vehicles 5x faster in subfreezing temps by Kirby64 on Sunday April 06, 2025 @05:41PM (#43605192)
Pretty sure the ones in most EVs today work fine at -10C, but they may lose some efficiency. The thing is, there's already mechanisms in some cars to generate waste heat specifically for this purpose. Tesla's already have the ability to run their motors 'inefficiently' generating waste heat, which can be pumped into the battery coolant and heat that. It's no better than electric strip heating, but it doesn't add any cost to the system.

The real benefit, in my view, to being able to charge at cold temps is to improve overall efficiency. If you have to waste some amount of power to heat the battery then that is power that could have been used to charge the car instead...

Re:Charging electric vehicles 5x faster in subfreezing temps by superkuh on Sunday April 06, 2025 @05:47PM (#43605237)
You bring up a great point. The battery spec is only given at -10C. That's a mild normal day's low temperature in winter in Minneapolis, USA. But it's often much colder than that for long periods of time. I wonder if this glassy layer they apply can handle -30C; a temp where above ground heat pumps are no better than electrical resistive heating.
Re:Charging electric vehicles 5x faster in subfreezing temps by Rygian on Sunday April 06, 2025 @05:44PM (#43605212)
https://ashp.neep.org/ for a list of heat pumps that perform well in cold weather.
Re:Charging electric vehicles 5x faster in subfreezing temps by ajross on Sunday April 06, 2025 @05:42PM (#43605199)
The 5x delta is stated to be at 14F. That absolutely is within the reasonable operating range of a Model Y heat pump, not sure what you're citing?

It's true that there are very cold environments (Fairbanks winters, say) where in-car thermal management won't be sufficient to keep charging rates high. But those are the same environments where you can't even start a gasoline car without an engine block heater, and I don't see many "no cars in Alaska" arguments on the internet. Everything has limits, but I don't see this battery trickery having much of a home.

Re:Charging electric vehicles 5x faster in subfreezing temps by idiotsecant on Sunday April 06, 2025 @05:49PM (#43605245)
You can start gasoline cars just fine down to 20 or 30 below, so long as you keep a good battery in it. Sometimes big diesel trucks use block heaters but gasoline cars don't need them.
Re:Charging electric vehicles 5x faster in subfreezing temps by homebrewer on Sunday April 06, 2025 @06:46PM (#43605630)
I live in a region where -40°C is not unheard of (it happens every winter and stays for up to several weeks). I've also been to another region (not far off) where -50°C is pretty typical.

Gasoline powered engines work just fine in these temperatures, although many cars come with auto ignition systems that start up the engine periodically throughout the night to keep it warm. Otherwise you might have to warm it yourself in the morning using a gasoline powered "torch" (or whatever it's called), which sometimes ends up with the car going up in flames.

So it's honestly pretty funny to read that EV work "down to -10°C". Although probably relatively few of us are desperate enough to be living in such conditions.

Re:Charging electric vehicles 5x faster in subfreezing temps by recursive on Sunday April 06, 2025 @07:04PM (#43605723)
They work down to -10. And colder than that too. Apologies to Mitch Hedberg.
Re:Charging electric vehicles 5x faster in subfreezing temps by lazide on Sunday April 06, 2025 @08:26PM (#43606240)
Only if they have the ability to stop charging if the battery pack is below freezing, and some way to heat the pack (and keep it) above freezing. Otherwise, charging in those temps will destroy the battery.
Re:Charging electric vehicles 5x faster in subfreezing temps by recursive on Sunday April 06, 2025 @10:04PM (#43606833)
I think that's everything but the Nissan Leaf.
Re:Charging electric vehicles 5x faster in subfreezing temps by idiotsecant on Sunday April 06, 2025 @11:38PM (#43607394)
Leaf can heat the pack, just no cooling
Re:Charging electric vehicles 5x faster in subfreezing temps by lupusreal on Sunday April 06, 2025 @07:27PM (#43605881)
Stock gasoline cars do not do well at those temperatures. In Alaska most people with sense use engine block heaters, plugging in every cold night. Besides the issue of having trouble just starting the car, you will put excessive wear and tear on the engine doing it regularly.

And in places like Fairbanks where -40 (F/C) is fairly common in the winter, even cars that merely have an engine block heater will have trouble. You need even more heating pads for the rest of the stuff under the hood of you want to keep a car reliable and healthy in that kind of climate.

Re:Charging electric vehicles 5x faster in subfreezing temps by lazide on Sunday April 06, 2025 @08:27PM (#43606244)
Yes, and even then ‘healthy’ is not what people in normal climates think. It puts a lot of wear and tear on vehicles.
Re:Charging electric vehicles 5x faster in subfreezing temps by lstodd on Sunday April 06, 2025 @06:46PM (#43605627)
I can definitely say that old/USSR 2.7L gasoline engines for the military came with block heaters. But they were expected to start in -50C / -60F. Good luck getting anything out of an EV at those temperatures.
Re:Charging electric vehicles 5x faster in subfreezing temps by gambiting on Sunday April 06, 2025 @07:35PM (#43605946)
There's plenty of Norwegians on YouTube testing EVs down to those kinds of temperatures and they work absolutely fine, with the caveat that they won't charge until the battery warms up. Discharging Lithium batteries at really low temperatures isn't an issue, charging them is(because it actively damages them) - but even then the threshold is -32C or around that, easily overcome even with a simple resistive heater.
Re:Charging electric vehicles 5x faster in subfreezing temps by lstodd on Tuesday April 08, 2025 @08:54PM (#43627909)
Norway is not "those kind of temperatures". They get a lot of snow, and maybe -5C and that is all because Gulfstream (the reason Murmansk does not freeze, and it's much farther into Arctic). Otherwise they get it easy.

Now when you move just a bit off the sea, the continental climate kicks in, and you have weeks of -15 -- -20C.

On discharging lithium chemistries at those temperatures or "easily overcame with resistive" let me say that: you just don't know what you are talking about.

Re:Charging electric vehicles 5x faster in subfreezing temps by mschuster91 on Monday April 07, 2025 @07:24AM (#43610073)
The question is, how many people are legitimately living in areas where this is an actual concern in their lives? Outside of Alaska, Canada and Russia barely any place on Earth that relevant amounts of people live in, such low temperatures are a once-in-a-lifetime event.
Re:Charging electric vehicles 5x faster in subfreezing temps by lstodd on Tuesday April 08, 2025 @08:57PM (#43627925)
The question is why you did not do your research before posting this insultingly dismissive missive.
Re:Charging electric vehicles 5x faster in subfreezing temps by crummyglow on Monday April 07, 2025 @05:20AM (#43609427)
I've succesfully started my rustbucket diesel from 2009 in -33C. It didn't sound too happy about it, but it did start and run and get to where I wanted
Re:Charging electric vehicles 5x faster in subfreezing temps by bdcravens on Sunday April 06, 2025 @09:33PM (#43606607)
> (and most non-Teslas even today) don't ship with battery thermal management

Some do but don't enable it immediately, but do so with a software upgrade. (such as what happened with Kia EV6/Hyundai Ioniq 5)

Re:Charging electric vehicles 5x faster in subfreezing temps by jve on Monday April 07, 2025 @02:11AM (#43608338)
I mean this is an incremental improvement that would be very welcome. Why be so negative? Look around the products that have lived through decades of incremental improvements and compare them. Like the phone in your pocket or computer you are using.