News for hackers. Stuff that matters.
Re:Elon Musk admits Tesla car quality flaws, says mass produ... by sschueller on Thursday February 04, 2021 @10:35AM (#26026192)
Aren't these Problems that have been solved a long ago by other car companies?
Re:Elon Musk admits Tesla car quality flaws, says mass produ... by ohdannyboy on Thursday February 04, 2021 @11:01AM (#26026521)
Car manufacturers learned these lessons incrementally over decades while their competitors were doing the same. Tesla finds themself being inexperienced in a market where the established players are really good.

As an aside, car companies actually consult for others industries because they're so good at manufacturing. When I worked for a big defense/aerospace company I got a tour of their satellite assembly and they actually paid Honda to come in and improve their manufacturing pipeline. They claim the changes sped them up and lowered bugs found after manufacturing.

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by brmgb on Thursday February 04, 2021 @05:30PM (#26030548)
Most definitely and everyone knew Tesla was going to suffer from the manufacturing side of things. They went at it with the wrong attitude while it's by far the hardest part of being a car company pushing large volume.

Where I was wrong is that I thought the market would punish them heavily for that as customers for a car in this price range would care. I totally missed that the segment of rich people with enough disposable income to buy an average electric car as a statement was big enough to be viable. So, well played Tesla I guess.

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by V_Terranova_Jr on Thursday February 04, 2021 @07:11PM (#26031343)
> I totally missed that the segment of rich people with enough disposable income to buy an average electric car as a statement was big enough to be viable. So, well played Tesla I guess.

This is pretty dismissive. I'm not sure how many Tesla owners are trying to make a statement, nor are all Tesla owners over the moon with the product. You can see a prior comment I made: https://news.ycombinator.com/item?id=21173756

There is probably much wider variation in Tesla quality than other car manufacturers, as the Model Y stories (detaching roof, hardware store wood trim hack jobs to hold assemblies) suggest. Their lack of respect for "legacy" practices throws the baby out with the bathwater. There's lots of valid criticism for Tesla.

All that being said, if you get a unit without the worst of those issues, you quickly learn to see the bigger picture and realize no competitors have yet built a comparably-capable EV. That is what drives the sales. They are here today.

EVs are not for everybody. But if they fit your automotive use case, when you need a car for transportation duties rather than the kind of pleasure that comes from driving a high-performance combustion-driven vehicle, they are so clearly the future. It's like using an LCD flat-panel monitor with a VGA connection in the early 2000s. Even before they got to the high standards they have now, those early units presaged that LCD monitors were obviously going to make CRTs obsolete. Tesla cars are the automotive equivalent of those LCDs. And it will be great for the consumer when Tesla no longer has the enormous lead that it still enjoys (years away).

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by brmgb on Friday February 05, 2021 @04:10AM (#26034453)
> This is pretty dismissive

Well, actually, I found your post to be mostly in agreement with me.

> There's lots of valid criticism for Tesla.

So it could be said they are an average car (in the sense that their quality is neither exceptional nor bad enough to be considered poor).

> EVs are not for everybody. But if they fit your automotive use case, when you need a car for transportation duties rather than the kind of pleasure that comes from driving a high-performance combustion-driven vehicle, they are so clearly the future.

We do agree they are the future, keyword being future. If you buy one today that's what you want to be seen as buying and are ready to suffer the pain points for it. That's what I call making a statement.

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by V_Terranova_Jr on Friday February 05, 2021 @10:03AM (#26037029)
> That's what I call making a statement.

Most people would interpret "making a statement" to be a matter of signaling to others. I tried to make clear that people who buy these cars appreciate the benefits to themselves as the ones that drive and experience it, and that it has little-to-nothing to do with signaling to others. Early on in Tesla history, particularly with the Model S, I think you could argue there was a signaling element. Particularly well into in the Model 3 era, I don't think that holds to any major degree.

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by matthewdgreen on Thursday February 04, 2021 @07:00PM (#26031261)
Alternatively, the car is so much better than the alternatives that small build issues aren't as big of a deal. That's my experience anyway, though I haven't had any major headaches. (It's not much of a statement car anymore, loads of people own them in my city.)
Re:Elon Musk admits Tesla car quality flaws, says mass produ... by bredren on Thursday February 04, 2021 @06:40PM (#26031127)
This was sort of how many felt about iPhone at its debut. Ridiculous pricing, can’t cut and paste text.

But the customer satisfaction scores were off the charts. It was the right mix of things. I suspect this is what’s boosting Tesla.

The overall experience is beyond what other companies are striving for.

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by MBCook on Thursday February 04, 2021 @08:15PM (#26031907)
That’s not quite the same thing. Apple knew how to execute on hardware extremely well, the phone was basically perfect physically. What I mean is it didn’t have gaps on the side or the back falling off or some other issue like that.

Software features, like cut and paste, can be added later. Indeed it was.

But Tesla is getting fundamental build quality issues wrong.

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by skinnymuch on Thursday February 04, 2021 @08:56PM (#26032166)
You have the luck of hindsight of the iPhone winning to be able to say that.
Re:Elon Musk admits Tesla car quality flaws, says mass produ... by fomine3 on Friday February 05, 2021 @01:17AM (#26033630)
We know roof can't be fixed by software update.
Re:Elon Musk admits Tesla car quality flaws, says mass produ... by bredren on Thursday February 04, 2021 @10:55PM (#26032918)
>But Tesla is getting fundamental build quality issues wrong.

“Fundamental build quality” must be subjective because it is not getting in the way of orders.

From the sound of the video, the problem seems to be variant, with paint problems one month then fixed the next.

The examples I gave for iPhone are representative of customers overlooking obvious problems.

The iPhone’s EDGE only internet, terrible screen resolution, low battery life.

These were hardware (and sw) based limitations of mass production that customers overlooked and apple handles in later gens.

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by valuearb on Friday February 05, 2021 @12:31AM (#26033438)
Terrible screen resolution? It had by far the largest screen resolution, double the size of its competitors. The only common criticisms were EDGE and the high price. Otherwise it was universally acclaimed.
Re:Elon Musk admits Tesla car quality flaws, says mass produ... by bredren on Friday February 05, 2021 @01:57PM (#26039875)
It was not universally acclaimed. Blackberry users were not at all convinced away from hardware keys at the start, and there were no enterprise integrations. Enterprise was hostile to the product on its networks.

You have to look at this from the perspective of Windows mobile users at the time. I.e the Wizard. That is what people who don’t get Tesla are using right now.

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by AtlasBarfed on Thursday February 04, 2021 @07:49PM (#26031719)
I read this and wonder "have you test driven one". The driving experience Tesla offered from just the EV drivetrain alone, not even all the software gadgetry, was so different that anything any ICE luxury car offered that it was immediately apparent.

It was technology. It was cutting edge. The potential was instantly and tangibly apparent.

There was definitely an "early adopter" feel to it as well. But you were hopping onto something fundamentally different that yet another turbocharged BMW with 400HP and leather.

I guess you either drive in one and get that feeling, or, well, you don't.

People looking to spend a lot of money on a car that isn't used are going to look for something that justifies the cost. A lot of people look at BMWs and think that's a waste of money, you can get a used german auto, a cadillac, or similar. The Tesla has instant differentiation.

Sure the big companies are talking a big game about getting into EVs...

People trump up Rivian and Lucid as "they'll show them how its done". Ditto with Porsche, even though I have great faith in their engineers eventually.

With whose battery factories? You could say the same about Lucid, VW, GM, Hummer, Cadillac. VW is at least starting on this, as is the EU, but they are behind.

It's like a small group of knights walking up to an army challenging them to a fight. Sure they may have slightly better armor and weapons, but an army is .. an army, and they get to say "you and what battery factory?"

I used to think that the possibility for solid state batteries would close the gap overnight, but I suspect that steady progress on lithium ion cells will simply match/outpace any headline splashing battery tech.

Tesla still has a big big lead in the battery, drivetrain, and architecture over the new players. The chinese companies are likely the biggest competition over the next 10 years.

Aside from VW, I don't have faith the execs will follow through on what is at least a decade long push. They're all just dabbling, and we'll see what happens when activist investors, earnings misses, stock options lost, and CEO turnover happens.

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by pandaman on Friday February 05, 2021 @07:35PM (#26042976)
Many car parts are outsourced. Headlights, seats, airbags etc. I don't see how the batteries could be different. It's not like Tesla itself makes cells that are assembled into batteries in their factories, is it? Even if it does (I honestly don't know, last time I had this discussion about a year ago it had cells made by Panasonic though Panasonic line was located in their factory), Sony, Samsung, LG and aforementioned Panasonic still make these cells and sell to anybody who is willing to buy.
Re:Elon Musk admits Tesla car quality flaws, says mass produ... by QuixoticQuibit on Thursday February 04, 2021 @10:46AM (#26026318)
Well if you listen to some Tesla fanatics including boss man Elon himself, traditional car companies carry too much baggage from their ICE platforms to transition to EVs successfully, so all this “experience” they have is a net drag.

Meanwhile outside the Tesla/Musk bubble, traditional car companies do not have QC issues like Tesla’s and are even outselling Tesla in major EV markets like Europe.

At least Musk is finally admitting to the QC issues.

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by Isinlor on Thursday February 04, 2021 @02:56PM (#26029098)
Tesla is competing on European market with 10% tariffs.

Wait for cars made in Giga Berlin that will be exempted from tariffs.

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by africanboy on Thursday February 04, 2021 @05:09PM (#26030366)
Tesla is not the only EV car on the market anymore.

The top selling EV in Europe in 2020 was the Renault Zoe, Volkswagen is catching up fast (they sold 56k ID 3 despite only going on sale in the second half of last year VS 85k Model 3 over 12 months), Tesla model 3 was second, but numbers are dropping.

If we are talking about quality, I think the new BMW and Mercedes will take the lead in the segment Tesla is being marketed right now.

Tesla numbers are good thanks to Norway buying a lot of them.

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by Isinlor on Thursday February 04, 2021 @05:15PM (#26030422)
Starting price of Renault ZOE is 30 490 euro vs. Tesla Model 3 is 48 000 euro.

The fact that Model 3 is second only to a car almost half the price is kind of crazy.

And Tesla will probably drop this price by some 5000 euro as soon as they will start production at Giga Berlin.

Also, this decade will not be about EV vs. ICE. It will be about self-driving.

My guess is that Tesla will have robotaxis driving all around the world somewhere after 2025, but before 2030.

Traditional car companies have no expertise in software as they themselves admit.

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by africanboy on Thursday February 04, 2021 @05:22PM (#26030484)
Zoe starts at € 38.900 in Italy the 77KWh is € 48.900

You are probably not accounting for VAT

AFAIK self driving as in unattended driving is not big in Europe, given that most of the driving happens in crowded cities and country roads.

Self driving is welcome on highways, but almost any modern car have some kind of auto pilot system that works well enough.

> Traditional car companies have no expertise in software as they themselves admit.

That's simply not true anymore.

All manufacturers are working on it, Honda will release a level 3 at the end of March this year, Tesla is a level 2 (if I am not wrong)

p.s. I am from Italy

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by mhh__ on Thursday February 04, 2021 @07:59PM (#26031793)
> AFAIK self driving as in unattended driving is not big in Europe, given that most of the driving happens in crowded cities and country roads.

In the UK at least they will not only have to work fine in very busy roads but also be fine in country lanes which are often very thin, very green, and pretty fast - this will be disproportionately a problem for Tesla's because this is where the rich live.

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by Isinlor on Thursday February 04, 2021 @05:36PM (#26030589)
Dutch website is claiming that Renault Zoe R110 Life costs 33 590 [0]. Seems like I've missed 3500 subsidy from Dutch government.

Nobody is able to do true self driving like a taxi in city today. But it will be possible in this decade (I have 95% confidence) and it will be happening in Europe as well. Whoever achieves true, reliable, widely deployed self-driving first will crash competition. Car ownership will effectively disappear in the decade after that i.e. 2030 and later.

[0] https://www.renault.nl/elektrische-autos/zoe.html

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by Amezarak on Thursday February 04, 2021 @06:04PM (#26030826)
Maybe in cities. Nobody in rural areas or the suburbs is going to not buy a car because of self-driving rentals.
Re:Elon Musk admits Tesla car quality flaws, says mass produ... by Isinlor on Thursday February 04, 2021 @06:25PM (#26031011)
Yes, rural areas will probably be the last to switch since car density there is very low. But suburbs are certainly going to switch because it will make the life just much more pleasant. Drivers instead of paying attention to the road will be spending time on their phones. Instead of wasting time and space for parking they will just request cars on demand.
Re:Elon Musk admits Tesla car quality flaws, says mass produ... by africanboy on Thursday February 04, 2021 @05:44PM (#26030641)
> Car ownership will effectively disappear in the next decade i.e. 2030 and later

as a former car owner that has been car-free for 7 years (using only car sharing and short term rentals) I sincerely hope you're right.

Note that the subsidies can be up to 10k here in Italy, but that's true for Tesla as well.

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by legolas2412 on Thursday February 04, 2021 @05:44PM (#26030642)
> My guess is that Tesla will have robotaxis driving all around the world somewhere after 2025, but before 2030.

Just like how they had a cross country summon in 2017, coast to coast drive in 2018, and tesla network "robotaxis" by 2019 already?

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by Isinlor on Thursday February 04, 2021 @06:06PM (#26030836)
Yes, Musk is overly optimistic. On average you can double his predictions. And his missed predictions on self-driving are extreme even for him.

But Tesla is making progress. Maybe even more importantly, the world is making progress on fundamentals of machine learning. If you want more reliable estimate than Musk, then you can check forecast aggregators with established track record [0]. I've asked "When will Tesla self-driving taxis be available to Metaculus users?" [1] Metaculus being the forecast aggregator. Community predicts 25% before 2024, 50% before 2026, 75% before 2029, 95% before 2035.

I'm personally more aggressive and predict 95% before 2030.

[0] https://www.metaculus.com/questions/track-record/

[1] https://www.metaculus.com/questions/5304/widely-available-te...

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by nickik on Thursday February 04, 2021 @11:52PM (#26033274)
I love how if Musk gets something wrong for years people who hate him relentlessly shit on him. However he has been right about so many other things, but those things are simply not talked about and all the experts who wrote op-eds telling him how wrong he was are long since forgotten.

And as soon as a prediction doesn't come true, they rejoice and celibate assuming because it hasn't come true in the original timeline it would never happen.

When SpaceX couldn't land the Falcon 9 for a couple years the amount of industry insider and SpaceX haters who celebrated was amazing to see, and now landing and re-flying boosters is beyond boring because it is so common.

I have seen this cycle so many times now. So, I guess sit around and feel superior for now, be sure in the fact that in 2027 nobody is gone remember all your comments.

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by rad_gruchalski on Thursday February 04, 2021 @04:11PM (#26029834)
Tariffs have nothing to do with quality.
Re:Elon Musk admits Tesla car quality flaws, says mass produ... by Isinlor on Thursday February 04, 2021 @05:08PM (#26030362)
"and are even outselling Tesla in major EV markets like Europe."

They are because among other things Tesla has 10% tariffs.

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by rad_gruchalski on Thursday February 04, 2021 @05:35PM (#26030583)
I’m looking forward to European clients storming Tesla for German manufactured Teslas.
Re:Elon Musk admits Tesla car quality flaws, says mass produ... by Schiendelman on Thursday February 04, 2021 @11:48AM (#26027075)
I don't think it's useful to say traditional car companies are outselling Tesla in Europe; they're selling a differently positioned vehicle. It's like Android to Apple - $200 Android phones aren't "outselling" $1000 Apple phones in a lower income market.
Re:Elon Musk admits Tesla car quality flaws, says mass produ... by nickik on Thursday February 04, 2021 @11:44PM (#26033220)
Man people look at one statistic from Norway and simply make assumptions.

Tesla has 23% of the global BEV market, that is the same market share as 2019. And many of those other cars are small low range city cars. So in terms of BEV revenue Tesla is much more then 23%.

Tesla has focused on the US and China first. While VW and others had to focus on Europe first. To use that fact and argue 'even outselling Tesla in major EV markets' is just disingenuous.

Next, it simply not true that traditional car companies don't have QC issues. If you look at analysis you will see that other expensive cars are often not so much better then Tesla. In terms of safety, battery and drivetrain, we have seen traditional car companies have lots of issues.

Also, Tesla is not using market share in Europe because of Quality issues. That is simply what Tesla hater want to believe because it fit the narrative.

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by foxyv on Thursday February 04, 2021 @10:53AM (#26026399)
Not really, older car companies just make the same cars over and over again with slightly changed designs. They have decades of iteration on their designs and any major changes always end up having problems. Even then they have iterated into cheap junk for the most part aside from a few automakers. Plus, anything software related on these cars is horrible stinking garbage. Check any car older than 5 years and there will be 1-2 recalls on them.

Tesla is pretty much going through the same thing all automakers go through except it's "Tesla." Sure if they hired a few engineers out of retirement to consult they could have identified a few of these issues, but then they wouldn't have released before the balloon went up and the bulls gored them.

Generally, this isn't Tesla's biggest problem. Delivery, support, and maintenance are the big ones they are losing out on. That's what's making this recall such a big issue for them. They didn't have enough dealers to make repairs or spare parts which is why they are dragging their heels on recalls. But they are catching up there as well in typical Tesla fashion.

Sure they will piss off a few car owners, but people tend to be REALLY loyal to car brands. Just ask any Porsche owner who spends more time at the mechanic than on the road.

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by rmah on Thursday February 04, 2021 @06:01PM (#26030802)
Most cars made today are absurdly high quality compared to when I was a youth 40 years ago. A typical car made in the 1980's would be lump of rust and barely functional after 50,000 miles. Nearly any car made today is still almost like brand new after 50,000 miles. The production quality improvements made by the auto industry are, IMO, nothing short of amazing.
Re:Elon Musk admits Tesla car quality flaws, says mass produ... by foxyv on Friday February 05, 2021 @11:39AM (#26038168)
> A typical car made in the 1980's would be lump of rust and barely functional after 50,000 miles.

True, but 1980 was more than 40 years ago. The cars since the early 2000s have been trending towards cheaper parts, lower quality transmissions, and turbo charged low displacement engines. They are dialing most cars production costs down until they last just long enough for the warranty to run out. Most car manufacturer warranties don't even have more than 60k miles.

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by carlmr on Thursday February 04, 2021 @03:58PM (#26029690)
>They have decades of iteration on their designs and any major changes always end up having problems.

Even new designs have better fit and finish. The old automakers do know more about manufacturing.

Software is another issue though.

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by fomine3 on Friday February 05, 2021 @01:23AM (#26033660)
Do you talk about 80s?
Re:Elon Musk admits Tesla car quality flaws, says mass produ... by cjdell on Thursday February 04, 2021 @10:42AM (#26026281)
Yes, but many car companies are 100 years older than Tesla.

They'll probably be going through growing pains for years to come. Rapid expansion at the cost of quality. However, they clearly don't have a demand problem as people are willing to tolerate these issues, for now.

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by Alupis on Thursday February 04, 2021 @10:54AM (#26026420)
Tesla famously turned down help from Volkswagen and other major manufacturers.

Instead, preferring to reinvent manufacturing, one poorly assembled $75,000 car at a time.

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by spectrum1234 on Thursday February 04, 2021 @03:20PM (#26029333)
Except that there most commonly sold car is half that, plus maybe $500. Then if you factor in cost of ownership, which its crazy not too, subtract another $5000 or so.
Re:Elon Musk admits Tesla car quality flaws, says mass produ... by Alupis on Thursday February 04, 2021 @03:35PM (#26029483)
Their most commonly sold car is still a very expensive car (around $40,000 after all the dust has settled).

You can buy a $20,000 car and still expect body panels to be aligned correctly.

These quality issues Tesla is having are the absolute basics for automotive manufacturing. There's no reasonable excuse here...

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by bgirard on Thursday February 04, 2021 @05:02PM (#26030316)
If you, like myself, prefer value and quality issue like body panel alignment then I agree, stay away from Telsa for now.

But it's subjective. I have friends that prefer an EVs with tech gadgets. And they're happy with their Telsa.

Feels like an efficient market to me. There's lot of car options at different price points and quality standards. Clearly a lot of Tesla's customer are happy with their offering.

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by Alupis on Thursday February 04, 2021 @06:24PM (#26030996)
What's the argument here? That Ford, Kia, Toyota, Chevy et al should start mis-aligning body panels on purpose because some people will accept it anyway - or not know any better?

Of course not, that would be absurd. Tesla has enjoyed a ravenous fanbase for quite some time - majority of which might be willing to accept shoddy workmanship just so they can claim to own a Tesla - that doesn't make it right nor okay.

Like I said earlier... the quality issues coming out of Tesla have no excuses. They are the absolute basics of production automobile manufacturing. The basics.

30 seconds spent in QC would catch mis-aligned body panels... but they allow them to go all the way out to customers, and then pretend they had no idea what's wrong if the customer tries to reject the vehicle.

These things are not mutually exclusive - you can simultaneously be in love with your Tesla while also being disappointed at the lack of fit-and-finish and quality control.

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by geoman123 on Thursday February 04, 2021 @08:23PM (#26031955)
I think that's the exact point of the previous comment. Don't stand for misaligned panels? Don't buy a Tesla. The free market will promote those vehicles that have a good enough value proposition over the ones that don't.

I'd rather have a misaligned panel than a garbage infotainment system since my interactions with the infotainment are significantly higher. I'm assuming you don't check 99% of the cars you see for panel issues, but if it's a Tesla, you do - it's kind of a self-fulfilling prophecy.

While Tesla can probably improve its manufacturing and QC processes over time (as they have), other OEMs have it much harder with insourcing half the vehicle components back in-house while developing great software capabilities.

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by offtop5 on Thursday February 04, 2021 @04:47PM (#26030184)
Tesla owners tend to be higher income individuals, I.E you have the Kia to get to and from work, and the Tesla when you want to be cool.
Re:Elon Musk admits Tesla car quality flaws, says mass produ... by mikestew on Thursday February 04, 2021 @04:40PM (#26030119)
My Nissan Leaf cost even less than that. It was one of the first off the line, too; built after they swept all the tsunami debris out of the factory. The body panels line up just fine. Best not get me started on our $15K Scion's quality in comparison.
Re:Elon Musk admits Tesla car quality flaws, says mass produ... by cjdell on Thursday February 04, 2021 @11:00AM (#26026508)
No one's forcing you to buy one. Let them try other manufacturing techniques to see if it goes anywhere.

Besides, the quality issues are mostly cosmetic, structurally the cars are very sound. Look at crash test data if you don't believe me.

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by Alupis on Thursday February 04, 2021 @12:19PM (#26027449)
When you purchase a $75,000 car, there's a reasonable expectation basic, basic things like body panels will be aligned correctly[1][2][3]. You're not buying a prototype nor experimental vehicle - it's a full fledged production vehicle priced at an extreme premium.

Some of Tesla's vehicles are priced to compete with Porsche, high end Mercedes, high end BMW's, Land Rover's, etc. The things all those car manufacturers have in common is quality fit-and-finish on their expensive vehicles.

When your brand new vehicle has mis-aligned body panels - it does make you wonder what else is mis-aligned that you can't see...

Body panels being mis-aligned isn't some new manufacturing technique Tesla is experimenting with - that's just plain shoddy workmanship and a total lack of quality control. You cannot just hand-wave those issues away, particularly at the price point Tesla has maneuvered into for even their less expensive offerings.

[1] https://teslaownersonline.com/threads/pre-delivery-panel-gap...

[2] https://teslamotorsclub.com/tmc/threads/body-panel-alignment...

[3] https://teslamotorsclub.com/tmc/threads/panel-mis-alignment-...

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by Isinlor on Thursday February 04, 2021 @02:50PM (#26029039)
Tesla is addressing these issues with metal casting cars in big pieces. If you watch the interview the issues are supposedly due to accumulation of errors on small parts. Metal casting will eliminate all these errors. They already do that on Model Y. They just don't have enough operational capacity to roll it out across all manufacturing lines according to Elon.

If you watch tear down by Sandy you can compare old Model 3 manufacturing and the new Model 3 manufacturing. There is a lot of changes in welding techniques, amount of welds etc. everything gets simplified and more streamlined. With one piece casts as the final goal.

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by Alupis on Thursday February 04, 2021 @03:38PM (#26029512)
I'm still not seeing a reason why mis-aligned body panels ever left the factory. New process or not... some person bolted it on incorrectly, then allowed it to go out to the customer.

Are we to believe Tesla has zero QC? How do things like this occur? These are all solved problems companies like VW figured out decades and decades ago... Tesla is just insisting on figuring them out on their own all over again.

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by phil21 on Thursday February 04, 2021 @08:16PM (#26031915)
I've listened to multiple interviews that state body gap consistency is one of the hardest bits of mass vehicle manufacturing to get right.

I highly doubt QC was sending cars out they didn't know about - it simply was too time consuming to manually fix, so they only fixed the absolute worst ones and hoped most customers wouldn't care enough to force them to fix later.

Tesla is some mix between car company and software company. Someone did a calculation where it was cheaper to ship now and take a hit on the % of customers they upset. That someone obviously was completely vindicated in their decision - the vast majority of their current customers apparently do not care enough body gaps to stop buying.

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by kthejoker2 on Friday February 05, 2021 @08:28AM (#26036049)
Yeah, you might want to avoid having your car manufacturing QC process compared to the Ford Pinto ..

https://www.tortmuseum.org/ford-pinto/

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by carlmr on Thursday February 04, 2021 @04:02PM (#26029723)
Yeah, I mean Elon refused to learn from the best.

It's not like there are hundreds of books on the Toyota Production System. It's not even a secret. He had to actively ignore it.

https://www.forbes.com/sites/joannmuller/2018/02/16/tesla-th...

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by throwawaysea on Friday February 05, 2021 @01:24AM (#26033663)
The Toyota production system is less about the physical manufacturing techniques and more about the framework for their industrial and corporate process. I imagine it still takes time to fix each error that accumulates into a panel gap ultimately.
Re:Elon Musk admits Tesla car quality flaws, says mass produ... by carlmr on Friday February 05, 2021 @01:34AM (#26033714)
It still takes time, but he's not following it, otherwise the line would be stopped when a worker spots a quality issue, e.g. paint not dried, or Panel gaps misaligned.

Also in the TPS you only automate processes that you know exactly how to do manually. Elon tried to start with automation from the start, ignoring that automation of processes you only know partially ends up multiplying your quality issues.

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by nickik on Thursday February 04, 2021 @11:38PM (#26033184)
SpaceX and Tesla reinvented many things and 90% of the time it worked out. Turns out reinventing manufacturing wasn't as easy.

But it also has to be said that since Tesla has come up with a lot of new solutions that nobody else is using. Meta Casting being a nice manufacturing example.

Its easy to shit on somebody for doing something new, but that very sprit made it possible for Tesla and SpaceX to shake up their industries in the first place.

If Tesla had done everything like other car companies, they wouldn't be close to were they are today.

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by Gravityloss on Thursday February 04, 2021 @05:04PM (#26030329)
Every model of every car company has lots of unique problems in very mundane areas where development has stagnated decades ago and most models of manufacturers never experience any problems. This is mind boggling - the problem has been solved by the industry, yet it was chosen to be introduced to that model.

The same exists with buildings. Door and window placement is messed up all the time, despite being a few millenia old art.

It seems fields never really mature, they reach maybe some 90% level and can stay there at best. No problem is ever really solved. If you look away, it might actually get worse.

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by screye on Thursday February 04, 2021 @11:28AM (#26026835)
Not really. I worked in the production line of an automobile company as a mech engineer.

When we release new cars, there are huge production line issues and inefficiencies. There are a huge number of little things that add up, and most of this wisdom is held by people who have been these companies for a life time.

I am surprised that Tesla hasn't acqui-hired a smaller automobile company just for knowledge transfer.

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by hasbot on Thursday February 04, 2021 @11:34AM (#26026919)
To increase the likelihood of getting a reliable car, is it best to buy a model that hasn't been updated in a year or two?
Re:Elon Musk admits Tesla car quality flaws, says mass produ... by screye on Thursday February 04, 2021 @05:19PM (#26030456)
100%. The version-1 of a new car refresh always has some issue. Especially if it is an entirely new engine, transmission, that sort of thing.

Now-a-days, they pretty much take parts from higher-end / niche cars, and put them in production vehicles. In such cases, a car that's a Frankenstein's monster of generally reliable parts will usually be reliable, even in a version 1.

But if it is brand new, brand new...you might want to be cautious. Especially if it is a convertible or a car in a new segment that they didn't cater to before.

Lastly, some sub-brands are too important to tarnish even in a version 1. Civic, Corolla, Rav4, Wrangler and similar bread-and-butter models go through significantly higher scrutiny and are generally safe to buy in any version.

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by rmah on Thursday February 04, 2021 @05:59PM (#26030785)
Yes. I've heard from a few sources connected with the Tesla that Musk felt that engineers (both design and process) from existing US auto companies were "yesterdays news" who were not up to Tesla's standards.

Turned out that there are huge number of issues when manufacturing an automobile. And that the knowledge to prevent or resolve a lot of those issues exist only in the heads of people who have gone through it before.

The build quality of early Tesla's was... not great. And while my understanding is that it has improved quite a bit in recent years. That said, most people in the industry seem to feel that Tesla still has a ways to go before they are "world class" in build quality.

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by Shivetya on Thursday February 04, 2021 @11:12AM (#26026656)
Well you would think they were solved by the way people react to Tesla however just reviewing NHTSA records and enthusiast forums you will see manufacturers have all sorts of issues which includes fires and more.

This does not excuse Tesla, I do own a model 3 from September 2018 and still find it a great car, but the idea that other manufacturers don't have problems is ludicrous. Ford had to issue a STOP SALE on Mach E because of issues.

Tesla has introduced so many innovations from OTA which other manufacturers will have to adapt to as well remote vehicle services which for the most part you cannot get elsewhere. VW suffered a lot of issues on this, their software stack is apparently really a mess.

https://fordauthority.com/2021/01/ford-issues-mustang-mach-e...

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by orev on Thursday February 04, 2021 @10:47AM (#26026320)
Iteration on actual real products and factories takes a long time. I think people who mostly deal with software forget that very easily.
Re:Elon Musk admits Tesla car quality flaws, says mass produ... by Jimmc414 on Thursday February 04, 2021 @10:45AM (#26026304)
Before Tesla, the last successful American car company was Jeep in 1941. Tesla is catching up but obviously things take time.
Re:Elon Musk admits Tesla car quality flaws, says mass produ... by new_realist on Thursday February 04, 2021 @10:56AM (#26026441)
Rivian will likely show Tesla how it's supposed to be done.
Re:Elon Musk admits Tesla car quality flaws, says mass produ... by rblatz on Thursday February 04, 2021 @03:32PM (#26029447)
I know a couple guys that went over to Rivian I hope they do well, but I’m just not at all excited about the company or it’s products. They may show up to the ball too late.
Re:Elon Musk admits Tesla car quality flaws, says mass produ... by waiseristy on Thursday February 04, 2021 @03:58PM (#26029678)
Rivian wants to emulate Tesla in many many ways. I think in order to break the mold, they gotta stop worshipping the mold
Re:Elon Musk admits Tesla car quality flaws, says mass produ... by Someone on Thursday February 04, 2021 @11:16AM (#26026706)
I think other car companies prioritize shipping cars over shipping good cars differently.

It helps that they have money that allows them to delay shipping one of their models, if needed.

Re:Elon Musk admits Tesla car quality flaws, says mass produ... by samfisher83 on Thursday February 04, 2021 @10:38AM (#26026233)
It takes time and effort and learning to do that.