I'm not a forensic technician, but I've watched probably every episode of every true-crime forensic documentary TV show / YouTube channel / podcast / etc that exists; which probably has some weak but non-negligible correlation with having a gestalt impression of what people do and don't use forensic techniques for in practice. (At least in the "solved" cases, since the point of these shows is "how they solved it.")
In every use of "fiber analysis" I ever saw covered, where the "fiber analysis" was actually used to prove something, the thing they're always noticing is "trilobal fibers" — presumably because, at least for some period in recent history, those type of fibers only ever got used by specific manufacturers for specific use-cases (vehicle manufacturers, for car floor matting, IIRC); and weren't part of the composition of anything sold to individuals at retail (except, perhaps, replacement car floor mats.) So "trilobal fibers on the body" could be taken to imply "this person was at some point in a car footwell/trunk."
I don't ever recall any case that made a "fiber analysis" claim other than that particular one. (Maybe once someone claimed something about what proprietary dyes were used on the fibers via GCMS assay — but that's not really "fiber analysis" per se.)
But yes, the science is fine if interpreted correctly. The correct phrasing would be exclude or not exclude a suspect. Or for your example, it could be consistent with someone having been in a vehicle. The problem is when the experts say they must have been in a vehicle, or especially a specific individual vehicle.
Second thing they teach in forensics is that unless I witness the actual event, it is really hard to tie it to a specific person. I can present dozens and dozens of circumstantial evidence which has sufficient weight for a reasonable person to make that inference, but I cannot attest to that.
But implying conclusions is exactly what both the defense and prosecutor are working at; they're constantly playing word games, and some judges would certainly be better than others at seeing through the B.S.
Your last example is definitely a good counterexample to this, but I feel in most of cases, the suspects are very few so fingerprints only need to be able to distinguish one of the others, than say, identify a random dude from billions. So it's still useable.
It's like while SHA-1, or even CRC32, is totally incapable for security, it's still perfectly fine to be used to detect if a known file is corrupted (through natural cause, not deliberately altered) or not.
'I remember a brown car' vs "I remember a brown 1976 Ford coupe with worn tires and a broken side window'.
But would a jury think someone having a 2005 Honda Civic with worn tires and a broken side window is alone reason to convict someone? Probably not? Would they think "A 75% match with [fingerprint equivalent]" is alone enough reason to convict someone? Usually. Because they are very misinformed about what fingerprint "science" can and does do.
But making claims like "fingerprints are good for choosing which of the suspects is more likely to have done it" is harming the situation you describe, not helping. That is, it puts even more onus on the defense attorney to explain how the process is even supposed to work.
If all you have is a finger print--then yea--the possibility someone else with a close match did creates reasonable doubt.
But if the thief was seen in the area at the time and you have a finger print, well that's less reasonable now.
TL;DR; apply Bayesian probability.
For your example - If everyone wears wool sweaters except one person wearing poly microfibre, what is the inference?
The first rule that is taught in forensics is that every interaction leaves a trace of some sort. The poly microfibre showed up at the scene. How did it get there is now a different type of forensics and where lawyers step in. The prosecutor will insist because the poly microfibre owner was there, while the defense lawyer will insist, there was a party the night before and everyone was rubbing against each other, the poly microfibre wearer and the wool sweater wearers. It can be anyone.
Weird, I mean surely we have enough data to answer these questions with high certainty? Makes you worry that somebody won’t like the answer…
ballistic forensics only works if the gun is barely fired after the time that the bullets in question are fired, becuase each time you fire a gun it wears down the barrel again, in new ways.
Fingerprint analysis is not based on solid science, nobody knows how common it is for someone to have very similar fingerprints to another person, and nobody knows what the right standard for "points of similarity" is. Fingerprint analysis has been used to convict people of crimes they could not have committed because they were not in the same state or even country, in ways that are provable:
https://en.wikipedia.org/wiki/Brandon_Mayfield