Edit: And voltage of these type of DC grids are often higher (600V - 1000V, or industrial even up to 1500V), so losses in cables are less.
> new(er) GaN(or SiC) DC/DC buck conversion
Can you share guide lines about costs?
For comparison, utility scale AC inverters for PV are ~$5-$10/kW
Do you have a source for the reliability claim? There are so many good old transformers deployed around the world. Many of them working for 10s of years without a replacement. I'd be suspicious that a buck converter will have longer MTBF than oil submerged transformer.
Also, I don't see why it is mentioned here but NREL estimates the cost of grid scale inverters (for installations of 100 MW) to be 5-10x more than what was mentioned. [1]
You are probably more knowledgable than me. I am just here for the cake.
However, AFAIK the most fault prone components in PV are inverters and (where applicable) transformers.
> 5-10x more than what was mentioned.
This was my mistake. I started with 5c/W and missed a decimal place.
None of this addresses the key issue - you mentioned 10% loss for a simple DC converter, and the next commenter [1] mentioned the newer generation of far superior alternatives.
[1] https://www.velocitymicro.com/blog/what-is-psu-efficiency-an...
[2] https://www.electricaleasy.com/2014/04/transformer-losses-an....
In your calculation, you are comparing apples to oranges. An "AC-DC switching power supply" is just a rectifier followed by a DC-DC converter. There is no way for your "Case 1" to be more efficient than your "Case 2" because it simply contains two more conversion steps. This is exactly what the Fraunhofer project is aiming to eliminate.
At the same voltage, DC will in all usual cases have higher losses than AC. This is basic physic.
Non-constructive critique helps nobody.
Case 1: SPV 12 kWp @ 200V -> Inverter (eff=96.2%) -> 200m of 8 AWG wire -> AC-DC switching power supply (eff=92%)
Case 2: SPV 12 kWp @ 200V -> 200m of 8 AWG wire -> DC-DC buck converter 90%
If first case we get 9.16 kW. In second case we get 7.596 kW. In Case 2 you need the buck converter because the DC voltage will vary with temperature of the cable itself. Voltage loss in this case will be roughly 56V. In both cases I disregarded the effect of MPPT as it will be the same in both cases.
This suggests that when the cables are short enough (probably about 50m) then it might make sense. For anything else we are probably better off with AC networks.
One remark is that an industrial warehouse with rooftop SPV will probably need AC too. This might work for single family houses though.
With AC you can step up to higher voltage with similar efficiencies which will lead to lower transmission losses. I kept the voltage at 200V for simplicity. But going from 200V to 800V will lead to transmission loss of 3.43% instead of 13.73%. This way AC is clear winner.