Don't know what you mean by "somewhat thin", but as far as I'm concerned, maybe they could ask Samsung.
My Galaxy S5 had a removable battery door, removable battery, and was water resistant (I'd use it as a GPS on a motorbike, even under heavy rain). It also had a headphone jack, which also didn't seem to be an issue for its water resistance.
It was less than a mm thicker than my iPhone 7 and barely thicker than a 13 mini.
Dimensions from Wikipedia:
GS7 : 142.4 x 69.6 x 7.9 mm
iphone 7 : 138.3 x 67.1 x 7.1 mm
iphone 13 mini : 131.5 x 64.2 x 7.65 mm
I prefer the iPhone 7 for the overall smaller size, but I think that's a different issue. I never found the GS7 "thick", just "big", because it was too tall and wide and would sometimes be uncomfortable in my jeans pocket (and I'm a guy).
Anyway, Apple has solved a million engineering problems. I bet if they cared as much about user serviceable parts as they do about putting LIDAR in their face scanner, we'd see all kinds of clever solutions. Seriously the idea that Apple, one of the most capable engineering and manufacturing companies to ever have existed, could not elegantly solve this problem is a bit far fetched to me. I think the only reason people cannot conceive of it is that we haven't seen it.
Another alternative would be to make the devices fail more reasonably when wet. Just drying the thing out could work better than it currently does.
But yes! Your point is valid. We won't get the absolute pinnacle of volume and performance that way.
To that, I say we can surely find a better balance than the mess we have today, and that could start by making damn sure we permit and perhaps encourage as much innovation on the repair / repurpose side of things as we do on design and manufacture.
I’m sure there are ways but I would probably significantly increase the BOM costs. For example some kind of waterproof battery that connects to a waterproof jack.
That will you the battery but cracked screens and stuff? Those pretty much have to be a pain in the ass to keep the cost, weight and watertight-ness up to spec.