Re:People Keeping Mold-A-Rama Alive
by hahamrfunnyguy on Monday January 22, 2018 @02:12PM
(#16207013)
I've always found these machine fascinating, never seen one in person though. I am surprised the molds are aluminum instead of steel. Typically aluminum molds are considered suitable for smaller runs only. If they do 100 parts a day that's 36.5K cycles per year.
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Re:People Keeping Mold-A-Rama Alive
by anfractuosity on Monday January 22, 2018 @03:00PM
(#16207382)
Why is aluminium considered suitable for smaller runs only out of interest?
Aluminum is softer than steel, so the mold wears out quicker—the models lose details.
Re:People Keeping Mold-A-Rama Alive
by anfractuosity on Monday January 22, 2018 @03:18PM
(#16207537)
Ah cheers that makes sense. One thing I was wondering would they use stainless steel for moulds, to prevent them rusting?
Nope, "real" molds are made out of tool steel. Corrosion isn't really a problem since machines are typically stored indoors.
and it's much cheaper to work. If you're only doing a couple thousand moldings, you don't care as much about mold life
The casting material is so soft, I suspect the molds are barely perturbed.
Might the thermal properties of aluminum make it a better choice for these quick turnaround castings? Quick to heat, quick to cool.