Reminds me; I wonder just how much ion engines are overpowered in KSP compared to their real-life equivalents. Or, put differently, if one could replicate a hovering Minmus rover I made in KSP (which used ion engines to stay afloat for a long time).
Real life: 2000-20000s Isp, 0.01-2.5 N thrust
KSP's ion engines are hilariously overpowered in terms of thrust (and thrust-to-weight ratio) and power efficiency. It's a necessary change, however, since KSP is ill-suited for transfer burns several months long.
However, we currently design our ion drives for power-to-thrust efficiency and long-term effectiveness. I'm not sure what we could get if we designed them for maximal thrust. Especially since in real life, right now the answer to "Do you want a 'maximal thrust' ion drive?" is pretty much "Well, have you considered using... not an ion drive?", so I'm not sure I've ever seen a treatment of that question based on current tech.
Probably something with a worse specific impulse than a chemical engine.
http://hopefullyintersting.blogspot.com/2015/03/rockets-elec...
They used to break within days or hours.
Anyone who has watched enough of the COPS television show could have told ya that you can go quite far on just the rims.
Heck, check out what some normal people do on /r/justrolledintotheshop...
Angular ribs cause stress points. Good CAD software should tell you this.
Some metals are able to flex a small amount repeatedly, forever, without cracks. For other metals, "small" is just zero. Any flexing will eventually create cracks. Aluminum is a bad metal. Titanium is a good metal. Steel varies; unfortunately the good types tend to corrode.
You have aluminum over titanium. Putting dissimilar metals in contact encourages corrosion.
Mars is known to contain perchlorate salts. This is horrible for corrosion. Note that corrosion encourages crack propagation. Oh, and Mars has other stuff to not mix with aluminum: iron oxide and chlorides.
The main problem was the angle of the front and legs: if you drag a rolling suitcase up a curb it's all good, but when you try to push it up, you can generate forces much higher than the weight of the suitecase. Same happened to the rover.