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Re:China's New Rare Earth and Magnet Restrictions Threaten U... by YZF on Sunday October 12, 2025 @02:21AM (#45555756)
> As to what % go into mil products, several kilos of this several of that forged into speciality alloys at commodity prices vs doing it at artisinal mining prices and those billion dollar weapon systems become tens or hundred billion dollar systems.

I am very skeptical. The cost of buying from non-chinese sources is not going to be billions of dollars for some kilos of magnets. There are other options e.g. https://mpmaterials.com/ or https://www.neomaterials.com/ .

Sure. There's magnets everywhere. In speakers, in EVs (motors, actuators), pumps, wind turbines whatnot. Military use has to be a tiny tiny fraction. Like less than 1% or even less than 0.1%. These are not expensive bits- it's just China makes them cheaper.

China seems to own about 90% of the market. So for sure we're not going to be able to replace 90% of the market in a blink. But that 90% isn't going away, China is still selling EVs and other products. The 10% is plenty for military use, even if the prices go up a lot (military bits are usually mil-spec and expensive anyways). There's definitely economic leverage there but I call bs on the military angle.

Re:China's New Rare Earth and Magnet Restrictions Threaten U... by rzerowan on Sunday October 12, 2025 @03:57AM (#45556236)
At the scale and specificity , lets take magnets - theres magnets and theres magnets , if youre using them in mil/aero tolerances required are going to be much higher with lower failure rates. Think the way rad-hardened cpus for satellites are different/costlier from commercial ones , similarly here when your'e in guidance systems and radars the tolerances require much higher specs than headphones. With the caveat that those already in current products can be recycled so thats one path for simple RE. For the ones that are combined into alloys though its a bigger ask , this i guess will be the main cost increase , as its like trying to separate out copper from bronze if one wants to try recycling. And in mil there are quite a number of special RE alloy to get specific properties. Which is why for the volumes required even at low % alternate refiners will take time to ramp up , in the interim prices dictated at market rates will definately spike.
Re:China's New Rare Earth and Magnet Restrictions Threaten U... by YZF on Sunday October 12, 2025 @03:56PM (#45561287)
I would guess that the part list of the F-35 isn't publicly available but this sort of implies someone who worked on the design of that airplane chose an alloy or a part knowing that it 100% depends on something that's only available from China. I just find it hard to believe.

( https://www.politico.com/news/2022/10/07/pentagon-f-35-deliv... is related )

What does sound plausible is that some mil-spec actuator (let's say a pneumatic actuator or a motor) happens to have a magnet from China in it. That is not a big deal.

I find it hard to believe that a US mechanical engineer working on the F-35 part would spec an alloy that is only available from China as some fundamental part of the design. E.g. a wing, or body panels, etc. I don't have direct experience but from knowledge working in other manufacturing industries engineers tend to prefer locally available alloys as they're more familiar with their properties and they can easily get them for prototyping purposes Now if the entire wing of the F-35 is subcontracted to China then you'd expect Chinese alloys in that wing. Many products are subcontracted to China and so it's no surprise they'll have Chinese made magnets, alloys etc. But weapons systems are generally not. High end weapons systems like the F-35 may have some secret materials in them that are designed as part of that program and manufactures locally. I guess it's theoretically possible they use some raw materials from China but those being irreplaceable at any cost (when you're talking billion dollar systems and relatively low quantity) also doesn't pass the smell test.

What would settle this question is us getting a BOM of the F-35 with the specific parts/materials that are a concern. We're obviously not gonna get that. Alternatively some sort of reliable source, like head of engineering for one of these companies. I don't think we've seen this either.

The simplest explanation is that saying this impacts something like the F-35 sells more newspapers or advances some agenda. I'd buy the economic leverage argument; just not the national security one. Not without more evidence.

Re:China's New Rare Earth and Magnet Restrictions Threaten U... by nine_k on Sunday October 12, 2025 @03:05AM (#45555957)
I'm afraid that for certain special magnets (and not only magnets) China may represent 100% of production capacity, concentrated in a couple of factories. The cost of an alternative would be the cost of building an onshore version of these factories, and maybe a few more up the supply chain.

Think about much bigger chunks of semiconductor industry where TSMC represents 100% of world's capacity for certain most advanced production nodes.

Re:China's New Rare Earth and Magnet Restrictions Threaten U... by hilbert42 on Sunday October 12, 2025 @03:31AM (#45556086)
"The cost of an alternative would be the cost of building an onshore version of these factories, and maybe a few more up the supply chain."

Why hasn't this been done? We first knew China/rare earths was a security and strategic issue at least 15 years ago.

One has little sympathy for the US when it's been sitting idle on its hands doing SFA for all that time.

Re:China's New Rare Earth and Magnet Restrictions Threaten U... by rfoo on Sunday October 12, 2025 @05:14AM (#45556709)
China knew that chips were security and strategic issues maybe 20 years ago if not more, I wonder why they haven't done building equally capable factories on-shore.
Re:China's New Rare Earth and Magnet Restrictions Threaten U... by Ekaros on Sunday October 12, 2025 @06:11AM (#45556968)
Because cutting edge chips are not. They are nice to have and sell for a lot. But for vast majority of things you can absolutely manage with chips they can produce. And in some cases those top end chip technologies are not even useful for those purposes.

We are so deep in AI and super computing or wasteful server side computing that we forget that lower end chips are in absolutely everything. And China can produce those just fine.

Re:China's New Rare Earth and Magnet Restrictions Threaten U... by Incipient on Sunday October 12, 2025 @05:55AM (#45556891)
It's not just the actual element itself. You need: - the ore - the ability to refine it, safely (if not in China) and economically to various extents - the supply chain to produce the end product (eg a magnet)

Then you need this for all the various REEs for the final goods.

You don't just build a mine and off you go. The US gave up a lot of strategic supply chains a long time ago.

Re:China's New Rare Earth and Magnet Restrictions Threaten U... by nine_k on Sunday October 12, 2025 @05:55AM (#45556893)
Consider: you'd have to build an expensive, dirty factory which would only be able to sell to defense contractors which are legally required to buy local; otherwise it won't be able to compete.
Re:China's New Rare Earth and Magnet Restrictions Threaten U... by stogot on Monday October 13, 2025 @12:49PM (#45570532)
And environmental red flags thrown up at every step. It would have taken 7 years (guess) for them to break ground at a reduced scale, and probably $10M in fees to attorneys and lobbyists
Re:China's New Rare Earth and Magnet Restrictions Threaten U... by refurb on Sunday October 12, 2025 @08:17AM (#45557666)
It has been done. It’s typical media fear mongering.

This was identified as a threat back in 2015. The DoD has been buying big stakes in non-Chinese mines, and ramping up the MP mine in Nevada.

Could it be disruptive if China chokes off supply? Sure. Is it an existential threat? No

Re:China's New Rare Earth and Magnet Restrictions Threaten U... by maxglute on Sunday October 12, 2025 @08:58AM (#45557931)
>Why hasn't this been done

Probably because that alternative was to build next gen programs to be less performant, and can't settle when platform last 30/40/50 years now.

The problem isn't lol US start making fancy magnets. The problem is lol modern US MIC hardware performance/overmatch is built around access to ABUNDANT fancy magnets that can only be built at scale/cost via processes PRC pioneered because they have (relatively unique) access to geologicly bound ionic clay deposits in PRC backyard. That capability doesn't exist in past history. US+co never had it. And if US can't replicate it, the entire current tranch of military hardware based on size, weight, (SWaP) of pushing highend PRC magnetics to their limits (motors of missiles, planes, precision motors, aesa radars, sonars), might not even make operational sense.

Then strategic delimma is budgetting 100s of billions into retrofitting/integrating of alternative components with slightly different (potentially inferior) performance characteristics. Or trillions in new programs based on alternative material assumptions. That's the real killer. Moving away from PRC HREE dependency =/= make more rocks, but if make more rocks no worky, or settle with making slightly different/less performant rocks, then have to redesign/reengineer/requalify the entire force structure over decades.

Re:China's New Rare Earth and Magnet Restrictions Threaten U... by incognition on Monday October 13, 2025 @12:28AM (#45564673)
Engineering hard
Re:China's New Rare Earth and Magnet Restrictions Threaten U... by hilbert42 on Monday October 13, 2025 @12:57AM (#45564803)
"…budgetting 100s of billions into retrofitting/integrating of alternative components with slightly different (potentially inferior) performance characteristics."

For strategic reasons the Military budgets enormous funds on items that may or may not pay off, it's a recognized gamble that all militaries engage in out of deemed necessity.

Why "potentially inferior performance", are you suggesting the US doesn't possess mining and chemistry expertise that are up to Chinese standards?

Just because the US hasn't needed to process REs to certain standards or requirements in the past doesn't mean it's not capable of doing so.

Re:China's New Rare Earth and Magnet Restrictions Threaten U... by maxglute on Monday October 13, 2025 @07:14AM (#45567095)
>all militaries engage in out of deemed necessity.

No, the opposite. Most militaries import equipment / are takers. Most militaries not engaged in very expensive R&D and capex to maintain overmatch. Most militaries buy off the shelf from vendors and make do because defense budget not priority unlike US.

US military budget while enormous is not unlimited, already experiencing extreme capitilization issues across the force, active naval hulls, airframes age etc are all in very bad state. 100's of billions buys a lot of hardware, but more importantly non trivial DELAYs a lot of hardware if there needs to be reengineeering.

>up to Chinese standards >it's not capable of doing so

A bunch of the HREE US _NEVER_ had industrial process knowledge for commercial mining. PRC accumulated 20+ years of R&D, build out workforce, infra, supply chains. Do I think US replicate part of that / hit PRC quality AND quantity in short time, i.e. before have to start substituting components if PRC locks down REE hard. Serious doubts, i.e. dysprosium, terbim for heat resistent magnets were lab tech and ONLY PRC has ever extracted at scale, and it's application is ONLY because PRC can extract them at scale. It's like saying PRC has lab EUV technology too, but doesn't mean they can do commercial scale, or even strategic scale unlike ASML who has decades of R&D and tacit knowledge. There's is zero reason to believe US is remotely capable of spinning up scale of HREE operation required in critical timeframe.

Now keep in mind PRC HREE is ONLY viable because they have specific geologic deposits that are economic to extract at scale. US does not have those deposits, US to break hard rocks (vs PRC leech from soft clay), it's magnitudes less output, if US needs to spend 100X more effort for same unit of HREE, it may not even be strategically sustainable, see how PRC has more shale than US but can't extract it economically, because it's very deep so doesn't even try and ended up pivoting to entirely different tech stack - renewables - despite US wanking about blockading PRC oil SLOCs for decades.

This is like when people say but US was industrial powerhouse in WW2, US can mobilize again. But the reality is US industrial capacity was 5/5 in WW2, but PRC has changed the denominator to 50. There is a lot of things US can't do now. Not that it can't do _eventually_ but can't do on timelines required. MIC overmatch is about doing things in strategic relelvant timeframe, i.e. we're talking about HREE that goes into sensors, aelectronic warfare actuators for highend aviation/missiles performance, the bread and butter of next gen platforms.

At some point, the time constraint may compel US it's strategically better off basically retooling to different componets with different material science - that's decades + trillions pivot. Presumably short term stopgaps would be less performant since US MIC R&D does make effort to use leading edge for overmatch, whatever alternative they switch to will be second best. But again the real killer is every part of this is time friction, measured in decades that disrupt the entire procurement cycle, split force design, it's not problem you can throw money at - which again even US DoD/W seemingly doesn't have... or else US wouldn't be going through capitalization squeeze in navy/airforce. This translates to US overmatch declining, regional force balance / deterence changing, expose US posture to decades of vunerability. It's ripple of technical turn strategic issues US doesn't have the TIME to figure out in short/medium term, and arguably money, at least without taking from elsewhere, which in DoD/W case is going to be procurement, because most other costs fixed.

Re:China's New Rare Earth and Magnet Restrictions Threaten U... by mjanx123 on Sunday October 12, 2025 @03:23AM (#45556047)
Or you redesign the part without use of neodymium magnets.
Re:China's New Rare Earth and Magnet Restrictions Threaten U... by hilbert42 on Sunday October 12, 2025 @03:06AM (#45555965)
"So for sure we're not going to be able to replace 90% of the market in a blink."

That's BS. If the US considered the shortage important enough and really wanted to then it could do so in a flash.

If you doubt this just look at how the US turned its manufacturing around in WWII. The speed of the production ramp-up was truly amazing.

Re:China's New Rare Earth and Magnet Restrictions Threaten U... by AuryGlenz on Sunday October 12, 2025 @03:12AM (#45555994)
That was back when we had manufacturing knowledge. That’s all but gone.
Re:China's New Rare Earth and Magnet Restrictions Threaten U... by hilbert42 on Sunday October 12, 2025 @04:01AM (#45556258)
The facetious reply to that is to look at what China has done with its command economy under the direction of its smart degree-engineer Politburo masters (unlike the USSR).

That's not a call for Communism, during WWII the US was essentially under a command economy and manufacturing companies made good profits—some fortunes. Furthermore, the US government was run by very bright people such as Vannevar Bush and Harry Hopkins (they must be rolling in their graves at today's shambles).

The US doesn't have to go to such lengths today but it could partially do so by mandating that certain critical/strategic industries be directed to produce strategic goods and materials.

The real issues are lack of political will and stupid ideological differences.