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Re:Ford’s recall of Mustang Mach-Es in 2022 is under investi... by londons_explore on Tuesday August 22, 2023 @01:48AM (#37219114)
I question the need for contactors in a modern EV.

They're basically a big battery switch that disconnects when the car is parked or if a fault occurs.

However, in the fault case, pyro disconnects can be used (explosively cutting the wires). They're far cheaper.

For the 'parked' case, MOSFETs inside motor inverters have low enough leakage current that there isn't a need to power them down.

The only remaining time it's useful to have the contactors disconnected is when doing maintenance on the high voltage system (motors, AC compressor). That's a rare enough event that I would think the technician could just remove some bolts to physically disconnect a wire for maintenance.

Re:Ford’s recall of Mustang Mach-Es in 2022 is under investi... by londons_explore on Tuesday August 22, 2023 @01:50AM (#37219123)
Worth noting that a Tesla has contactors, but they remain closed all the time for owners who use 'sentry mode' or any of the other features that require the car computer be kept awake.

A switch that never switches is just a waste of weight, money, space, resources, etc.