Re:My wife recently passed away. I used my time off to build...
by kls on Friday October 02, 2020 @08:02AM
(#24661732)
Also follow up tip, welded metal does not look hot but it can be very hot far away from the weld. When learning try to not pick it up with you hands, use a welder clamp or some grips. Assume all metal is hot, but when learning you are inevitably going to pick one up, we all did it, we all do it. You learn quick to not trust that metal is not hot.
And another tip, for those of you that do look to get a machine if you are in the US don't buy a 120v welder, they will do the job for really thin metal but about the time you get the hang of welding you will say to your self I should have bought a 240v machine. You pretty much outgrow a 120v machine the moment you grasp the process. Don't get me wrong, they have their place like fixing panels on cars but they are very limiting on the thickness of metal you can weld.
I would also recommend people look at China Mart welders for hobbyist use and possibly a multi-function machine, you get a lot of bang for your buck and there are some decent ones I personally have an Avortec AV6X, the welder is designed in the US, manufactured in China, quality controlled in the US and warrantied by the US company. It is a multi-function welder that does, TIG/MIG/Stick/Plasma and runs a 100% duty cycle. A similar offering from Lincoln on Miller would be upwards of 8k, I paid 2K for my welder. That being said, it is overkill for a hobbyist, one can get a decent AC TIG for under $600 and a combo AC TIG/Stick/Plasma for about $750. DC TIG machines can be had for a little over $200 but you have to run helium to do aluminum and they will not do stainless steel, titanium or any other exotic alloys which pretty much relegates them to common mild steel, but that is pretty much the same as MIG unless you spring for a spool gun to do aluminum on a MIG. Stick can do a variety of metals but it is really only good for industrial in the field welding as weld quality is the poorest out of the three and aesthetics are certainly the worst. One is not going to show off their stick welds, that is for sure.
Also for those looking into it, Miller has an app and website:
https://www.millerwelds.com/resources/weld-setting-calculato...
It takes all the guess work out of the welding process, you put in the process, the metal, the thickness and the type of weld (butt, lap joint, etc) and it spits out:
rod, gas flow, power settings, electrode, Torch Cup Orifice Diameter for TIG.
Wire size, gas flow, power settings, spool rate for MIG
rod, power settings for Stick.
Honestly this is 80% of learning to weld and nowadays you don't even have to go look it up in a book, you just put in the parameters and it spits out the variables you need. Basically all you have to do is learn manual process of welding.