The freight economics issue between the 747F and the A380F is related to the complex soup of fixed costs and variable costs that go into the carrier's choice of platform; in addition to the fuel, the carrier has to amortize the purchase price, and the A380F with newer technology is a much more expensive platform to the freight carriers.
Because the 747 is so old, most of the development costs are long since amortized. This gives Boeing more pricing flexibility if the two companies are competing head to head. The A380 otoh needed to earn back lot of money to get back to breakeven for Airbus, so Airbus did not have the same pricing flexibility as Boeing. It was in the interest of the freight carriers to be able to play the two companies off against one another on price, but it was in Boeing's interest to kill the A380F so they wouldn't need to compete with it.
And on Airbus's side, the A380F was also "competing" with the passenger A380 for slots on assembly line; since the passenger version paid a premium for the longer range capability that the freighter could not command (because freighters stop to refuel anyway) it didn't make sense in the short run for Airbus to compete in the freighter space. And as it turns out, there was no longer term for the platform as a whole, especially considering it didn't actually have cost advantages as a freighter anyway.
How does that work, given that development costs are a sunk cost[1]? The accountants shouldn't care. If it's necessary to compete, the development costs should no longer matter.
However, if a company borrowed the money it "sunk", it still has to pay that money back from future sales; if it was raised through equity, continued losses will continue to drag the share price down. Sunk cost is not a free lunch argument.
This is where the "competing for production slots" with passenger variants comes in. The program could only be run cash flow positive at a higher rate of production than the orders were justifying, and that is on the back of the higher priced passenger variants. As it was, Airbus needed to amortize overhead costs over two production lines, the overhead was too much for one production line; worth it in the short term only if you expected sales to pick up in the future. (and you can't shut down a production line and then fire it back up without a lot of extra overhead, so for example, they can't just keep the A380 idea around in case demand develops)
For each piece of the program, there are separate sunk costs. The sunk cost of design does not justify sinking further funds into building an assembly line, if the expected production is not going to pay for itself, even though the design you now paid for is so to speak "free!" And the freighter variant required new sunk costs before it would be ready to sell (the 747-8 itself cost $5B more on top of the already existing 747 platform)
And anything Airbus chose to do, Boeing could disrupt by dropping it's prices/profits; there is a lot of "chess" entailed in marketing these large scale projects. Would have potentially been a different story had there not been competition.
Even if a company has borrowed the money it "sunk", it's still in its interest to maximize revenue even if that's not enough to pay the interest on that loan. The alternative would to make even less, and cause its debts to rise even further.
Maximizing revenue means charging the most the market will pay. Not participating because the market won't pay enough to "pay back on the initial investment" would not be maximizing revenue. Not participating because doing so would mean operating at a loss _excluding the sunk cost_ makes sense, but that's not what we're discussing here.
> The sunk cost of design does not justify sinking further funds into building an assembly line, if the expected production is not going to pay for itself, even though the design you now paid for is so to speak "free!"
The cost of building or operating an assembly line was not the subject of my comment. I was only referring to your comment about Boeing's development costs being "already amortized". That part makes no difference to the economics of the situation.
A competitor who has already paid down their investment has more flexibility than you do because they have more room to play with price and still report a profit.
The sunk cost fallacy refers to your decision making. What is the value of a project? its prospects, not what you have already spent. What has your spending done? It's bought you the option to make this decision. Do you call the option? Well, it doesn't matter how much you paid for it. Did you make money on the option? That does matter how much the option cost.
Some of it's psychological and perhaps not rational: if you have engaged in a big money losing project, if you pull the plug on it, your stock price will go up, because the market says "whew, at least we know they are not going spend money on that project any more" which I guess is them suspecting you will fall prey to the sunk cost fallacy. But these are complex decisions to make, especially in Europe where shutting down production entails a lot of costs that would be better put to something productive, and as you don't know the future, you try to figure out ways to make the project work.
That is, you'd fill up it's max weight limit way before filling the empty volume inside the plane with most normal cargo.
I believe I read that the dead weight issue would not have been as important if freighters didn't stop for refueling because of A380's range; that's why I brought up the stopping.