You’re absolutely right. When a mask is expired, it should not be used. There is a reason for the expiration date and it’s not just for profiteering or some malicious motive.
Lot of expiration dates you see in medicines is FDA regulated and should be taken seriously.
An expired mask will almost certainly be better than no mask. And especially so stored well with no visible degradation – it's heat & contamination by elements that could jeopardize their essential properties.
(Some N95 masks I bought during last year's northern California fires are individually sealed in cellophane with no expiration date. Stored in a cool, dry place they'd likely be fine decades from now. If some governments bought flakier masks in more-fragile packaging with early expiration dates, that's on them.)
How do you know that your N95 mask is “fine”? Ultra fine submicron particles in your lungs can lead to a lot of problems. These fibers are essentially plastic.
Let's say it's the Zombie Uprising of 2040, and I open a well-stored, individually-wrapped N95 mask from 20 years ago.
It's got no expiration date on it (as per the ones I bought last year), & it looks good, & doesn't give off any dust, & it smells the same as I recall new masks smelling. I'll figure that's "fine" – unless & until someone has specifically shared some study demonstrating their dangerous-yet-imperceptible degradation.
Is there such a study, or is this just "there be dragons" fear-of-the-unknown?
This is not true. The FDA dates are ultra-conservative for liability reasons. The military has done a lot of research (well, asked other people to do research) on this, and found that the vast majority of "expired" medicine is perfectly fine:
> To save money on regularly replacing its drug stockpile, in 1985 the US Air Force asked the FDA to test some products. Since then, the FDA has found that 90% of over 100 prescription and over-the-counter drugs tested could be used safely past their expiration date, a Pentagon spokesman told the Associated Press, adding that the dates tended to be very conservative. Products were tested by either the manufacturer or the FDA, but always with agency supervision.
Source: https://www.thepharmaletter.com/article/fda-tests-let-milita...
https://www.cdph.ca.gov/Programs/CID/DCDC/Pages/FAQ-N95.aspx
Take that for what you will.
All an expiration date really means is they never bothered to test the efficacy beyond a couple years, but the compounds are remarkably stable.
https://www.npr.org/sections/health-shots/2017/07/18/5372578...
https://www.reuters.com/article/us-health-coronavirus-canada...