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Re:Panasonic Toughbook 40 by ethbr1 on Thursday August 29, 2024 @11:50AM (#41392094)
Curious minds: what's the best way to field heat-bond a needle onto a soldering iron?

I'm guessing mechanically secure it with something heat tolerant (steel wire) for most of the tip length + lube the interface with molten solder? Then crank it to 11 to get enough heat to the tip?

Re:Panasonic Toughbook 40 by rbanffy on Thursday August 29, 2024 @01:54PM (#41393507)
Maybe drilling a hole slightly smaller than the needle and cooling down the needle until it would fit inside the hole?

Or spin the needle inside the hole until it welds itself.

Re:Panasonic Toughbook 40 by lb1lf on Thursday August 29, 2024 @02:15PM (#41393725)
You make the length of the business end of the needle protruding from the tip of the iron as short as possible, wrap copper braid around tip+neddle, put on a very small hose clamp on top, then turn on the iron and give the copper braid as much solder as it can absorb.

Then you start soldering, after a few successful ops you figure this is going to be a walk in the park - and are promptly attitude readjusted by a blob of solder dripping off the iron and onto your PCB.

Did succeed in the end, though.