Yes, you shouldn't care about lot sizes and cost breaks (unless they are significant deciding factors), but knowing that one operation is going to cost 2x another, largely equivalent operation is relvant/important.
Anyone can make a bridge that stands. It takes an engineer to make one that barely stands. The same largely goes for computer systems.
Those same developers don't get to complain on the rainy day, when someone who knows how to save the company millions of dollars a year gets a better deal.
This is why bridges are not just huge chunks of titanium. Those would work very well at handling 50 tons at year 70, but would be shitty bridges because they are too expensive to build.
Could it possibly be because it is cheaper to insure, repair, and work with those designs?
Risk is expensive. That's why you reduce it. If it weren't expensive, you would take it on.
That’s not necessarily the risk being avoided. The customer may be better off, but project management’s risk vs reward looks very different than the customer’s risks and rewards. Get enough stakeholders together and …
So no, people really do regularly reject the cheapest design that fulfills the spec.
That being said, you should be able to have enough awareness to avoid anything particularly egregious - eg. avoid things that you would never want in a final product anyway in the first place. I guess we probably agree on that when you say standard parts etc.
It is your job, when you make something, to understand how it works. How much it costs to operate is an integral part of how it works.
> Ok, we can save 1 cent if we swap this part out. But now we have to purchase lot sizes that are 10x bigger. How does that impact production? How does that affect operational budgets? Etc.
A 10x larger lot size makes each part per unit cheaper and it simplifies production to eliminate items from your BoM. Understanding that sort of thing in an order-of-magnitude sense is also part of your job.
By the way, you don't need to know this stuff precisely to make good decisions. You need to know it roughly. You still need to know it, though.
> The engineers engineer and the bean counters count beans. They meet and find a happy place.
I'd say that the engineers never initiate contact with the bean counters, and the bean counters very very rarely initiate contact with the engineers.
Because it's not their job and therefore they don't have the information necessary to know what is or isn't expensive.
Their job is to come up with the best design using common sense when it comes to cost.
Cost of a part isn't the only thing that matters either. Ok, we can save 1 cent if we swap this part out. But now we have to purchase lot sizes that are 10x bigger. How does that impact production? How does that affect operational budgets? Etc.
The engineers engineer and the bean counters count beans. They meet and find a happy place.
Why would you even want that extra workload? The fact that you think it's so easy just goes to show why actual accountants do the accounting, managers do the managing, procurement does the procuring, and operations does the operating.
"I know calculus, accounting is easy!" Sure, if you throw out all of the variables other than unit cost.