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Re:Tesla’s new car-building process could be an industrial b... by bryanlarsen on Thursday September 14, 2023 @04:40PM (#37514560)
But that's not minor damage, it's the sort of damage that will bend the frame on a normal vehicle. While it's possible to repair a car with a bent frame, they're typically written off. And if they are repaired, they're rarely the same car as they were before the accident.
Re:Tesla’s new car-building process could be an industrial b... by klodolph on Thursday September 14, 2023 @04:46PM (#37514620)
n=1 but I’ve been in collisions with unibody cars, and they were not written off just because the frame was bent. They were repaired.

Granted, these were fender benders. Not serious collisions.

Re:Tesla’s new car-building process could be an industrial b... by CharlesW on Thursday September 14, 2023 @04:59PM (#37514755)
> n=1 but I’ve been in collisions with unibody cars, and they were not written off just because the frame was bent.

You might've missed this earlier comment by @unregistereddev: "Compared to stamped metal, a cast metal part is brittle under impact and is far more likely to crack rather than deforming."

In Tesla's case specifically, this isn't just hypothetical: https://www.thedrive.com/news/tesla-model-y-owner-finds-scar...

Re:Tesla’s new car-building process could be an industrial b... by pixl97 on Thursday September 14, 2023 @04:55PM (#37514731)
Then one would assume that the cast components would not have been broken either.

The crumple zones in modern cars hide a lot of serious damage in a minor appearing accident. My sister in law was hit a few months ago and I was able to drive the car home with what just appeared to be a missing tail light and had to tie down the trunk.

When the auto shop looked at it they could see serious warping and bends at welds all over places in the unibody that would cost more to repair than the car is worth.

Re:Tesla’s new car-building process could be an industrial b... by unregistereddev on Thursday September 14, 2023 @04:54PM (#37514722)
Not necessarily. The unibody "frame" is a much smaller piece than what Tesla has combined into a single component. For example, dropping and replacing a bent subframe (the part that typically holds the front suspension) will cost 2-3 thousand dollars on a normal vehicle - but damaging the same component in this Tesla design requires replacing the whole "gigacasting".