Re:MT-Propeller 11 blade propeller delivers 15% increase in ...
by samwillis on Friday January 06, 2023 @04:28PM
(#34281417)
Ultimately I suspect if they wanted to make these in significant volume, die casting or loss wax casting then machining would be correct route forward. 3D printing metal is expensive and the parts are likely to not be as strong. Most 3D printing (sintering) processes for metal result in a slightly porous part that needs sealing, those small gaps produce imperfections.
https://en.m.wikipedia.org/wiki/Die_casting
https://en.m.wikipedia.org/wiki/Lost-wax_casting
Take a look at turbine blades in jet engines, they are incredibly complex with tiny air holes. They are made using a loss wax then machining process.