> Analysis of these two details revealed that the original design of the rod hanger connection would have supported 90 kN, only 60% of the 151 kN required by the Kansas City building code. Even if the details had not been modified the rod hanger connection would have violated building standards. As-built, however, the connection only supported 30% of the minimum load which explains why the walkways collapsed well below maximum load (Feld and Carper, 1997).
(my emphasis)
http://anengineersaspect.blogspot.com/2009/07/the-28th-anniv...
I worked in a gear shop for 5 years, yes, threads that long can be done. I suspect it might have been cheaper to get a rolled thread in that length, rather than a cut thread. Rolled thread is likely to be stronger, as it is formed, and not cut.
Obviously their "solution" was lethal. But the original presumably safe design seems impractical at best.