Lets put it this way: how many battery packs actually reach 300-miles in practice?

Spoiler alert: Chevy Bolt is over 230 miles. Nissan Leaf is 150 miles. If you want 300 mile electric range, your only option is Panasonic (and by transitivity, Tesla, who is their only customer at the moment).

That feat alone means that Panasonic cells give you a real technological advantage. A Panasonic Li-Ion cell is worth far more than a typical Li-Ion cell. It is NOT a commodity, but a fundamental business advantage these days. If the other LiIon cell manufacturers manage to get real improvements to Power Density / weight, then maybe we can talk about Commodifying LiIon cells.

But for now, its Panasonic only.

My understanding is that there's very little demand for Tesla's chemistry (low cobalt NCA). All other automakers prefer NCM, primary because:

* better sustained performance compared to NCA

* better peak/burst performance compared to NCA

* easy to adjust formula to show preference for capacity, performance, or longevity (most automakers skip on the 3rd)

Tesla prefers NCA battery because:

* it has more capacity / weight

* it's much cheaper due to lower cobalt requirements (main reason)

The main reason traditional automakers tend to shy away from NCA because:

* it is far less stable than NCM, which puts it a much higher risk for fire or explosions

* it costs more than NCM to make stable (I suspect Tesla chem is cutting corners in this area)

You can decide whether the trade off of safety for range is worthwhile for you; traditional automakers err on the side of safety.

I've encountered many reports of issues with safety regarding autopilot or breakdown/less repairability of the vehicles due to lack of experience in design, but what evidence is there for Tesla cutting corners regarding battery safety specifically?

Just the choice of using NCA batteries over NCM could be viewed as a safety cost cutting measure.

Here's a scientific paper about the safety of various battery chemistries (warning, PDF): https://res.mdpi.com/wevj/wevj-06-00572/article_deploy/wevj-...

Summery is that, compared to NCM, NCA inhibits thermal runaway at much lower temperatures, offers significantly less short circuit resistance, slightly less overcharge buffer before thermal runaway, significantly faster thermal runaway after overcharge buffer is exhausted.

The result of thermal runaway is fire or explosion.

If you have the best product, you can pretty much choose your customers. But I suspect the choice is done simply with pricing to reflect better performance qnd or branding associated with it. Hence, counterfit cells are more common than real ones by top manufacturers. Even the pros are giving up trying to ID fakes and just focusing on testing whatever shows up in the box.