Success depends less on applying principles in a straightforward way and more on being able to recognize when something is compelling and doggedly experimenting until something clicks. The story of the TR-808's design feels familiar.
https://www.soundonsound.com/people/classic-tracks-dire-stra...
And Phil Collins' gated reverb drums, one of THE sounds of the 80's, were discovered through another random placement of microphones, although (un)luckily this time it was easy to reproduce:
https://www.vox.com/videos/2017/8/18/16162440/recording-stud...
A lot of early Moog synthesizer users complained about the inconsistency. They'd get a "great" sound in the studio, but on stage it sounded different. It was one of the reasons for slow adoption by general pop groups. While many musicians thought they were "cool sounding", their inconsistency kept them out of mainstream.
Kraftwerk often made their own circuits so they could control and tune them as they saw fit. It's one of the reasons why they were (arguably) first with the "80's sound" in the 70's.
Sourcing and testing those bad transistors had to be more expensive than just buying good parts, and surely they must’ve known that their supply of bad parts wouldn’t last forever?